Building industry – Bifa Conveyor https://www.bifaconveyor.com one of the leading conveyor manufacturers Thu, 17 Apr 2025 02:27:33 +0000 en-US hourly 1 https://wordpress.org/?v=6.8.1 https://www.bifaconveyor.com/wp-content/uploads/2024/12/cropped-jpg800-32x32.webp Building industry – Bifa Conveyor https://www.bifaconveyor.com 32 32 Inspection Table for assembly line https://www.bifaconveyor.com/product/inspection-table-for-assembly-line/ Tue, 18 Mar 2025 07:16:51 +0000 https://www.bifaconveyor.com/?post_type=product&p=9108 Inspection Table for assembly line is an efficient production method in industrial production. It breaks down the entire production process into a series of simple tasks, which are completed by different workstations. Each workstation focuses on a specific task, thereby improving production efficiency and output. The assembly line is usually composed of a conveying system, accompanying fixtures, online special machines and testing equipment, etc., which can meet the assembly requirements of multiple varieties of products.

Inspection Table for assembly line最先出现在Bifa Conveyor

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Light Inspection Table Design

Technical Parameters
Workbench L up to 2000mm(6.5′)
Workbench W 200-2000mm(7.8-78.7”)
Workbench H up to 2000mm(6.5′)
Workbench Support Material Stainless steel / Aluminum
Workbench Surface Material Rubber+Density board / Stainless steel
Load Per Meter 80KG
Conveyor System Belt conveyor / Chain conveyor / Roller conevyor Available
Other accessories socket / drawer/ led light / fan / windpipe /storage table/ pegboard /switch/signboard
Layout Style According to needs

What Makes Bifa's Quality Inspection Table Stand Out?

The electric roller conveyor is composed of an electric roller also called DRUM,automated rollers.Is the core component of the conveyor, which integrates the motor, reduction device, etc. inside the roller, with a compact structure. Conveyor belt, tensioning device.
As a mdr conveyor manufacturer, we have successfully provided customers with packaging mdr conveyor(motorized roller conveyor),mdr belt conveyor,automotion mdr conveyor. Of course, we are also happy to provide you or your customers with related parts, such as mdr conveyor belt, mdr roller(motorized rollers), etc….

From the perspective of dc mdr conveyor cost per foot, compared with the powered roller conveyor, under the same conveying requirements (load, speed, material), the cost is almost the same. So in terms of cost, the two are on par, but in terms of saving space, the motorised roller conveyor(mdr conveyor) is better, thanks to the compact structure of its DRUM.

Factory Workbench​ Video

Features & Benefits Of Inspection Tables

>> Compact structure: Small conveyors are compact in design and take up little space, making them suitable for small work areas.

 >> Lightweight: Mini conveyor belt often made of lightweight materials, easy to move and reconfigure.

 >> Precise control: Small conveyor belt can provide high-precision material conveying and positioning, suitable for applications that require precise operation.

>> Diversification: Bifa as a conveyor manufacturer, we can not only provide you with belt conveyor, but also design small roller conveyors, small chain conveyors, etc., to meet different material and process requirements.

>> Easy to integrate: Due to its compact design, it is easy to integrate into existing production lines or equipment, improving the flexibility and efficiency of production lines.

>> Space saving: portable(mini) conveyor belt take up little space and are suitable for material transportation in limited spaces, especially in laboratories, factories and R&D environments.

 >> Flexible configuration:Mini mover conveyor design allows small conveyors to be quickly configured and rearranged as needed to meet the needs of different production tasks. 

>> Versatility: It is suitable for a variety of industries and applications, including electronic manufacturing, food processing, pharmaceutical production, packaging and logistics, etc., with wide applicability.

>> Reduced energy consumption: Due to their compact and efficient design, small conveyors generally consume less energy than large conveyors, thereby reducing operating costs.

Inspection Table for assembly line最先出现在Bifa Conveyor

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Building industry - Bifa Conveyor nonadult
Slat Conveyor System https://www.bifaconveyor.com/product/slat-conveyor/ Sat, 07 Sep 2024 05:22:35 +0000 https://www.bifaconveyor.com/?post_type=product&p=7658 Slat conveyors provide a wide, flat surface to prevent tipping or displacement during conveying, and adding tooling to the slats can improve their accuracy, making them perfect for robots or other existing equipment. Especially for larger products or irregularly shaped items, such as large items or heavy products, such as auto parts, building materials, etc.

Length: up to 10m(32.8‘)
Width: up to1000mm(39.3‘’)
Speed: up to 15m(49.2′)/min

Slat Conveyor System最先出现在Bifa Conveyor

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Slat Conveyor Design

Technical Parameters
Slat material Galvanized / Stainless Steel / Aluminum
Attachment material Engineering Plastics / Metal / Silicone/ Rubber
Conveyor length up to 10m(32.8′)
Conveyor width up to 1000mm(59”)
Speed up tp 20m(65.6′)/min
Distributed load 20kg(44lbs)/m²

What's Different About Bifa's Slat Conveyor System?

The structure of the this conveyor system is similar to that of the chain conveyors, but the advantages of the slat conveyor are also obvious. 

As a slat conveyor suppliers and manufacturer, Bifa can not only provide you with simple iron slats but also design different fixture (attachment) to add to the slats according to different products, which can achieve the following purposes:

*Achieve precise positioning

*Prevent material from sliding

*Ensure consistency and repeatability

*Product separation

*Cooperation with robotic arms or other equipment

*Reduce product damage

*Prevent product deformation

Moreover, the fixture (attachment) on the Bifa slat chain conveyor design can usually be quickly replaced to meet different production needs.

This can improve the flexibility of the equipment and reduce the adjustment time when changing products on the production line.

If you have this requirement, please inform us in advance so that the engineer can select the appropriate power configuration for you.

stainless steel slat conveyor chain

stainless steel slat conveyor chain

 

Slat Chain Conveyor

Advantages

a. The equipment has a simple structure and is easy to maintain.

b. It can transport materials at large horizontal and inclined angles.

c. It has a large conveying capacity and a long conveying distance, and is suitable for large-scale material transportation.

d. The gusset conveyor can be arbitrarily combined in the process production process to form different systems, making the production process more continuous and improving production efficiency.

Disadvantages

a. The sealing of the gusset conveyor is poor, and it is easy to leak.

b. The drag chain and the load-bearing plate are easy to wear during use and need to be replaced regularly.

c. The longitudinal strength is insufficient and cannot withstand slopes greater than 8 degrees.

Slat Conveyors Video

Slat Conveyor System最先出现在Bifa Conveyor

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Building industry - Bifa Conveyor nonadult
Skate Wheel Conveyor https://www.bifaconveyor.com/product/skate-wheel-conveyor/ Wed, 03 Jul 2024 07:37:27 +0000 https://www.bifaconveyor.com/?post_type=product&p=6089 Skate wheel conveyor one of its main features is its high cost performance. When items are placed on the flywheel, they will roll in its direction due to gravity, especially on inclined conveyors, where items will move from high to low. This method is very suitable for simple material handling, such as moving from a high workstation to a low workstation on a production line. Also known as skate conveyor and wheel conveyor, it is also one of the varieties of flexible conveyor and gravity conveyor. Multiple skate wheel modules can be linked to form a conveying system.

Length: up to 3,000mm/module
Width: up to 700mm(27.5”)

Skate Wheel Conveyor最先出现在Bifa Conveyor

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Skate wheel conveyors design

skate wheel conveyor drawing

Technical Parameters
Conveyor length up to 20m(65.6′)
Conveyor width up to 1200mm(47.2”)
Height adjustable range 450-650 / 650-900 / 750-1150 / 950-1600 / 1300-2300mm
Wheel material ABS
Load capacity up to 30kg(66.1bls)/m
Side guide Available

Skate wheel conveyors for carton video

What's different about Bifa's skatewheel conveyor?

Bifa’s as conveyor skate wheel manufacturers standard configurations is following

  • T1.5mm telescopic sheet
skatewheel conveyor

skatewheel conveyor

  • skate wheel flexible conveyors height adjustable
flow rail

flow rail

  • The abs skate wheel gravity flexible conveyor is smooth and durable, and a gentle push saves time and effort
conveyor skate wheels​

conveyor skate wheels​

  • Omnidirectional wheels with brakes, easy to store and do not take up space, more convenient than roller conveyors
  • Expandable: Multiple modules can be connected to form an extra-long conveying system through linking hooks, or they can be connected to flexible roller conveyor for use.
Connectors

Connectors

Skate wheel conveyor

Skate wheel conveyor is a portable conveyor system suitable for conveying in curves and merging and diverting parts of conveying systems. It is small in size and light in weight and is mostly used for conveying cartons and items with flat bottoms. Other conveyors that can achieve the same purpose include: expandable conveyor
Skatewheel conveyor can be made of carbon steel, stainless steel or ABS plastic. The choice of these materials makes it widely used in logistics, production lines, warehousing and other fields, making it an efficient, environmentally friendly and flexible conveyor equipment. In addition, conveyor skate wheels is a special form of ordinary conveyor with a expandable mechanism added. It uses wheel (skate wheel) as the conveying medium and uses telescopic components as the frame to provide a conveyor solution consisting of skate wheels made of plastic or carbon steel.

Advantages of skate wheel conveyor

Durable Frame: skate wheels conveyor typically made of steel or aluminum for strength and durability,also called aluminum skate wheel conveyor.

Skate Wheels:As conveyor skate wheel manufacturers we provide high-impact plastic or steel wheel, arranged in rows to support and move items.Can load goods weighing 30kg

Lightweight Design: Gravity skate wheel conveyors easy to transport and reposition as needed.

Variety of Widths and Lengths: Expandable skate wheel conveyor available in different sizes to accommodate various applications.

Adjustable Height: Some models offer height adjustment for ergonomic benefits

Modular Design: Expandable portable skate wheel conveyors can be expanded or reconfigured to meet growing or changing needs.

Easy Integration: Can be easily integrated with other conveyor systems or material handling equipment.

Low Friction: Plastic conveyor skate wheels provide smooth and low-friction movement of items.

Gravity-Driven: Utilizes gravity to move items, requiring no external power source.

Low Initial Cost: Generally less expensive than powered conveyors.

Minimal Operational Costs: No need for power, reducing energy costs and maintenance.

Ease of Installation and Maintenance:

Simple Installation: Easy to set up with minimal tools and expertise.

Low Maintenance: Fewer moving parts and no motors, resulting in less wear and tear.

Portable: Can be easily moved and reconfigured to meet changing workflow needs.

Adaptability: Suitable for various applications and can be integrated with other conveyor systems.

Smooth Flow: Allows for efficient movement of items, reducing manual handling and speeding up processes.

Easy Loading and Unloading: Ideal for quick and easy loading and unloading operations.

Reduced Manual Handling: Minimizes the need for workers to carry heavy loads, reducing the risk of injury.

Ergonomic Design: Can be adjusted to suitable heights to improve worker comfort.

FAQ skate conveyor​

As the name implies, the skate wheel is a wheel with a specific function. It is usually composed of rollers, brackets and other accessories, with a simple structure but powerful functions. The main function of the Furley wheel is to realize the rotation or movement of objects, and to promote the movement of objects through the movement of the wheel.

In the conveying system, the skate wheel plays a vital role. It can be used to convey objects with a flat bottom surface, especially in the curved part or the diversion and confluence part of the conveying system, the application of the Furley wheel is indispensable. In addition, the skatewheel can also be used as a caster, playing an auxiliary role in the conveyor, such as the rising section of the climbing belt conveyor to press the belt, etc.

From a structural point of view, skate wheel conveyor parts include multiple freely conveyor wheels, telescopic plates, outriggers, etc.
roller conveyor parts include double sprocket rollers, chains, motors, outriggers, etc.

From the power point of view, the skatewheel conveyors does not contain a power part, while the powered roller conveyor systems contains power.
From the application scenario point of view, theskate wheel gravity conveyor is suitable for short-distance conveying and light material conveying, such as handling at the end of the assembly line, packaging area or warehouse. The motorized roller conveyor is suitable for long-distance conveying and heavier material conveying, such as automated conveying in production lines and fast handling in warehousing and logistics.
In general, if the material to be conveyed is light and does not require long-distance transportation, you can choose the expanding skate conveyor; if the material is heavy or requires long-distance and efficient transportation, the powered roller conveyor is more suitable.

The universal wheel conveyor is mainly used in the following scenarios:

Sorting and Packaging Lines
In logistics centers, warehouses, and distribution centers, Omni conveyors are often used to quickly sort and transfer a variety of packages. They are able to handle products of various sizes and shapes, and can move products in multiple directions for easy sorting.

Manufacturing
In manufacturing workshops, Omni conveyors are used to transfer semi-finished and finished products between different processing stages. They can flexibly adapt to changes in production lines and are particularly suitable for complex manufacturing processes.

Food and Beverage Industry
In food processing and packaging facilities, Omni conveyors are used to transfer various types of food packaging, such as bottled drinks, cans, snack bags, etc.

E-commerce and Retail
In e-commerce warehouses, Omni conveyors are used to handle a large number of orders, especially in scenarios that require fast response and delivery.

Automotive Industry
In automotive assembly lines, Omni conveyors are used to transfer various automotive parts and modules.

flexible roller conveyor

ball transfer conveyor

Similar to the flexible skate conveyor, it is expandable and can be bent 360°, making it easy to store while also achieving the purpose of conveying.

Skate Wheel Conveyor最先出现在Bifa Conveyor

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Building industry - Bifa Conveyor nonadult
Powered Roller Conveyor https://www.bifaconveyor.com/product/powered-roller-conveyor/ Wed, 01 Nov 2023 05:10:34 +0000 https://www.bifaconveyor.com/?post_type=product&p=3557 Powered roller conveyor also called motorized roller conveyor, more suitable for conveying flat-bottomed items. Its application range can be said to involve various industries, such as military industry, chemical industry, food, building materials, warehouses, medicine and distribution centers. It has been widely used and can achieve a variety of The function of co-flow conveying is attributed to its remarkable characteristics, such as large conveying volume, fast speed, brisk operation, etc.

Powered Roller Conveyor最先出现在Bifa Conveyor

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Technical Parameters
Roller material SS201/SS304/Galvanized/Coated roller()
Roller diameter 25-89mm
Roller thickness 1.2-4.0mm
Conveyor width W 300-1500mm
Conveyor length L 600–4500mm/module
Speed up to 30m/min
Load capacity standard depending on the diameter and thickness, up to 100kg/m and total load capacity of 400kg/module
Motor brand or type Specifiable
Frame color Specifiable
Frame material Specifiable
Side rail Available

 

What‘s different about Bifa's roller conveyor system?

Bifa’s powered roller conveyor systems​ standard configuration

  • 1. The standard configuration: roller diameter of 50mm, galvanized material, frame 40*100, thickness 3.0mm, and legs 40*40,thickness 1.5mm, which can meet most conveying needs. The motorised roller conveyor designed and manufactured by Bifa is usually a module of 4 meters, and each module has one power (motor), which is called motorized conveyor roller​. 
  • 2. In the design of the chain driven roller conveyor, chains are used in most cases to realize the transmission function. However, there are certain safety hazards in the chain transmission method, such as the clothes, hair, or fingers of the staff may be accidentally involved in it, causing accidents.
    In view of this, the bifa’s conveyor uses highlight yellow baking paint for surface treatment in the power-related parts, such as motors, chains and other key parts. This yellow is very eye-catching, which can visually attract the attention of the staff at the first time, and play a clear warning role, reminding them to be vigilant and careful when approaching these areas, so as to minimize the possibility of safety accidents caused by negligence.
chain driven live roller conveyor

chain driven live roller conveyor

  • 3. When it comes to light load but high-precision conveying, high noise control requirements, and frequent start-stop requirements, Bifa engineers will choose 24vdc powered roller conveyor driven by poly-V belt for customers, through such a design, the rollers in each area can independently control the start and stop, running speed, etc. For example, on an assembly line, when a certain station does not need materials temporarily, the corresponding part of the electric rollers can stop rotating, allowing subsequent materials to accumulate in front of the area; when the station is ready to receive materials, the corresponding electric rollers will start again to push the materials forward. In this way, the material conveying process can be flexibly controlled according to specific production or logistics arrangements, greatly improving the flexibility of material handling and overall operating efficiency, so called motor driven roller, mdr conveyor.
24vdc powered roller conveyor

24vdc powered roller conveyor

  • 4. Bifa’s roller conveyor frame is made of carbon steel paint by default, which is not only rust-resistant and corrosion-resistant, but also has high strength. As a shareholder of the sheet metal processing plant, Bifa enjoys faster delivery of non-standard sheet metal and can control quality from the source of production.
coated roller

coated roller

  • 5. Bifa can also provide customers with overall design based on the actual load/speed/cargo characteristics and other factors according to customer needs. By carefully optimizing the conveying structure to make it more scientific and reasonable, we can significantly improve the overall space utilization efficiency, and then create an efficient conveying system for you and your customers. This optimization measure will strongly support the increase in production throughput and help you seize the initiative in the fierce market competition.
warehouse conveyors​

warehouse conveyors​

  • 6.If your existing conveyor system consists of roller conveyors, but you need to turn. You can consider the following three types of turning conveying systems.
    1. transfer conveyor: pallet roller conveyor​ are often used in combination with chain conveyors or timing belt conveyors to form transfer conveyors with more powerful functions and wider application scenarios.
    2. conveyor turntable
    3. omni conveyor

Motorised Roller Conveyor

Heavy duty roller conveyor systems​ are commonly found in the logistics and warehousing fields, so they are often called warehouse conveyors, including pallet roller conveyors, motor-driven roller conveyors, and roller bed conveyors, which are essential for efficient material handling. These systems utilize driven rollers to smoothly transport goods across various warehouse environments. Ideal for heavy loads, roller conveyor transfers ensure reliable and fast movement, enhancing operational efficiency.

Powered Roller Conveyor System

Power Roller Conveyor​ FAQ

1. Motor power calculation for roller conveyors

The motor power of conveyor machine is an important parameter of the powered roller conveyors. Its calculation method is determined based on factors such as the length of the roller conveyor systems, material weight, belt speed and transmission efficiency. The specific formula is as follows:

P = (L × m × g × v × η) / 367

P is the motor power (unit: kilowatt)

L is the conveyor line length (unit: meter)

m is the material weight (unit: kilogram)

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  • Switzerland: Interroll
    As the world’s leading manufacturer of roller conveyor systems, Interroll offers a wide range of powered rollers, including electric rollers for different conveying needs. Their products are widely used in industries such as logistics, automation, food and pharmaceuticals.
  • Japan: Daifuku
    Daifuku is a world-renowned Japanese manufacturer of automated logistics systems, providing a variety of power rollers that are widely used in industries such as sorting, distribution centers and automated warehouses.
  • United States: Dorner
    Dorner provides a variety of conveyor systems, including electric rollers, mainly used in industries such as food, automotive, medical equipment and packaging.
  • Germany: MK Aluminum
    MK provides high-quality power rollers and their supporting systems, especially in the fields of automation and industrial manufacturing.
  • Italy: Rulmeca
    Rulmeca is a world-renowned manufacturer of power rollers and roller conveyor systems. Its products are widely used in logistics, mining, packaging and other industries.

First of all, we need to understand what are powered roller conveyors and accumulation roller conveyors?
Powered roller conveyor: a conveyor that relies on a power device (such as a motor, etc.) to drive the roller to rotate, thereby realizing the function of conveying goods or materials. It drives the items placed on it to move along the set conveying route through the rolling of the roller. It can be used in various industrial production, logistics warehousing and other scenarios to convey items of different weights and sizes. The power transmission methods are diverse, and the common ones are chain drive and belt drive.
MDR (Motor Driven Roller, accumulation roller conveyor): It is also a type of roller conveyor, but it has an accumulation function. This means that during the conveying process, when encountering certain specific situations, such as temporary stagnation of items in front, the need for sorting operations or meeting certain process requirements, the items behind can be piled up and stopped in an orderly manner on the conveyor line without colliding with each other or causing conveying chaos. When conditions permit, they can continue to be conveyed forward. Usually, its control system is relatively more complex and sophisticated, and has good adaptability to automated production, precise logistics distribution, etc.

view more

Powered Roller Conveyor最先出现在Bifa Conveyor

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Building industry - Bifa Conveyor nonadult
Flat Belt Conveyor https://www.bifaconveyor.com/product/flat-belt-conveyor/ Wed, 18 Oct 2023 06:31:44 +0000 https://www.bifaconveyor.com/?post_type=product&p=3403 Flat belt conveyors are essential for efficient material handling in various industries, including manufacturing, warehousing, and food processing. Our conveyors are designed to provide durability, efficiency, and versatility to meet the needs of any operation.If you want a thin and light conveyor, you can check out the mini conveyor

 

Flat Belt Conveyor最先出现在Bifa Conveyor

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Flat belt conveyor design

Technical Parameters
Conveyor length up to 30m(98.5′)
Conveyor width up to 3m(118.1”)
Voltage 24v-480V
Drive location customizable
Speed up to 60m(196.8′)/min
Standard distributed load up to 50kg(110lbs)/m²

What‘s different about Bifa's flat belt conveyor?

Bifa’s flat belt conveyor standard configurations:

  • T2.0 flat conveyor belting, T1.2 load bearing plate, T1.5 outriggers, and T2.0 frame. When clients need longer, such as 10m straight conveyor, we design and split the system according to the customer’s needs, ensuring ease of transportation and on-site installation. To enhance structural stability, T4.0 galvanized plates are used to reinforce the aluminum profile connections, providing additional support and durability.
load bearing plate

load bearing plate

Connecting plate

Connecting plate

  • For conveyors with heavy loads and a width of more than 1m, our engineers will select a variable-frequency drive (VFD) for you. We will also equip with a carbon steel electric control box. Otherwise, the default is an electronic speed controller to avoid energy waste.
belt conveyor with VFD

belt conveyor with VFD

  • For different countries and different voltage requirements, we can provide customized conveyors.
  •  Can run forward and reverse according to production needs(image1), but too frequent adjustment is not recommended.
  • The solid end allows for easy adjustment of belt tension. Provide stable support for power shafts.
bifa conveyor details

bifa conveyor details

horizontal conveyors​ video

Flat belt conveyor(horizontal belt conveyor)

Also known as flat conveyors, horizontal belt conveyor, straight belt conveyor, are essential for efficient material handling in various industries, including manufacturing, warehousing, and food processing. PVC flat belts conveyor can meet most of the conveying needs and PU belt conveyor is commonly used in food production assembly lines.

Features of flat belt conveyors

>> Lower Initial Cost: Typically less expensive to purchase and install compared to other types of conveyors.

>> Energy Efficiency: Requires less power to operate, leading to reduced energy costs over time.

>> Simple Design: The straight forward design makes flat belt conveyors easy to operate and maintain.

>> Gentle Handling: Reduces the risk of jostling or rough handling, protecting items during transport.

>> Adjustable Speed: The speed of the belt can be easily adjusted to match the requirements of the production process.

>> Incline and Decline Capabilities: Flat conveyor belting Can handle slight inclines and declines, providing flexibility in layout design.

>> Modular Design: Can be easily integrated into existing systems and production lines, enhancing overall workflow efficiency.

>Compatibility with Accessories: Compatible with various accessories like side guards, diverters, and sensors, allowing for more complex operations and control.

>> Reduced Risk: Fewer pinch points and moving parts compared to other types of conveyors, reducing the risk of accidents and injuries.

>Stable Transport: Ensures stable and predictable movement of items, enhancing workplace safety.

FAQ

Flat belt conveyor, also called belt conveyor or horizontal conveyors, is an economical logistics conveying equipment that is indispensable for rhythmic assembly line. Belt conveyor consists of drive tensioning device, belt conveyor body and electrical control device. Drive tensioning device includes motor (motor) gear reducer, motor sprocket, drive chain, active roller sprocket, active roller, driven roller, redirecting roller, tensioning frame, power box, chain cover; belt line body includes working belt, supporting roller (or supporting plate) edge guard, bracket, foot (or caster) guardrail (optional); simple electrical control functions include start, stop, emergency stop, frequency conversion speed regulation, etc. Belt conveyor conveys smoothly, there is no relative movement between material and conveyor belt, which can avoid damage to conveyed objects; compared with other conveyors, the noise is small, suitable for occasions where the working environment requires a relatively quiet working environment.

The conveyors provided by Bifa are not charged per meter. Our engineers provide corresponding configurations based on specific needs in order to provide a more accurate quotation.

yes,We provide a large number of belt types of different materials to choose from. When you need to transport food, we will recommend PU belts and stainless steel frame belt conveyors for you.

We can provide you with belts made of PU/PVC/Rubber/Fabric/Silicone/Teflonand other materials to meet different needs.

We can provide aluminum conveyor, stainless steel conveyor, carbon steel conveyor.

Flat Belt Conveyor最先出现在Bifa Conveyor

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Building industry - Bifa Conveyor nonadult
Incline Conveyor Belt System https://www.bifaconveyor.com/product/incline-conveyor/ Wed, 20 Sep 2023 07:32:58 +0000 https://www.bifaconveyor.com/?post_type=product&p=3221 Inclined belt conveyor is also known as a commonly used material conveying equipment, which is used to convey a large amount of granular or fragmented materials at different heights. It conveys materials from low to high or from high to low through the movement of the belt. It is usually available in three styles: Z/C/R type
Height: <=5m(16.4')
Width: up to 480mm(18.9”)
Speed: 30m(98.5′)/min

Incline Conveyor Belt System最先出现在Bifa Conveyor

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Incline Conveyor Design

Technical Parameters
Conveyor length L (L1+L2+L3) L1 up to 4000mm(13.1′), L2 min. = 600mm(1.9′), L3 min.=400mm(1.3′)
Incline degree(a) up to 70°
Conveyor width 300(11.8”) to 700mm(27.5”)
Speed up to 30m(98.4′)/min
Standard total load up to 20kg(44lbs)/m²
Drive location discharge end left/right, underneath/above

What makes Bifa's incline conveyor stand out?

1. The slope part uses a whole piece of galvanized bear loading pallet which provides strong support when conveying heavy objects, thereby increasing the service life of cleated incline conveyor, reducing the downtime of the assembly line, and increasing the input-output ratio of the project.

galvanized bear loading pallet

galvanized bear loading pallet

 

2. The height and spacing of the inclined cleated belt conveyor can be customized according to the goods size. Cleated with a height of more than 100mm are not recommended, which means that the incline conveyor belt is not suitable for goods with a single product radius of more than 100mm. The reason is that when the cleated passes through the driving roller and the driven roller a certain number of times, the probability of the cleated falling off at the connection with the belt is relatively high.

conveyor belt cleats

conveyor belt cleats

3. Bifa belt conveyor side skirting (sidewall conveyor belt) or metal sidewalks to the belt according to needs handle steeper incline, so that it can meet the needs of conveying bulk materials, such as particles/powders/nuts, etc…..

conveyor belt skirting

conveyor belt skirting

 

4. As a factory wholesale industrial incline conveyor, we can provide you with highly customized services, including but not limited to the following:
 -Customized incline conveyor with hopper
 -Customized support leg height
 -Multiple frame materials, most customers choose baking   paint carbon steel, stainless steel, aluminum alloy.
 -Multiple materials are available for the conveying part, not just belts, but can be made into modular conveyors.

belt conveyor with hopper

belt conveyor with hopper

z incline conveyor acrylic cover
z incline conveyor acrylic cover

6. According to the needs of the discharge port docking, different styles of sliding guide plates (discharging hopper)can be customized to guide the material to the next process effectively.

Slide guide plate
Slide guide plate

Incline Conveyor Belt System

Inclined conveyor is also known as z conveyor,which is used to convey a large amount of granular or fragmented materials at different heights. It conveys materials from low to high or from high to low through the movement of the belt. Its conveying part can be replaced by many materials, mainly including: incline conveyor belt, inclined modular conveyor, chip conveyor, etc.It is usually available in three styles: Z/C/R type

Incline Conveyor Systems Video

FAQ

Small incline conveyor is also known as angle belt conveyor,corrugated sidewall conveyor belt,feed conveyor which is used to convey a large amount of granular or fragmented materials at different heights.Incline conveyors can be divided into belt type, chain plate type and mesh belt type according to different types.Belt type is usually available in three styles: z incline conveyor/c inclined conveyo /r type conveyor.

The inclined convey angle is within the range of 20°-70°. Corrugated sidewall conveyor belt and protective covers are added to ordinary conveyor belts, which are particularly suitable for large-angle conveying and can prevent materials from scattering and falling when climbing at a large slope angle.

The maximum angle of the inclined conveyor belt is generally 70 degrees. If the inclination exceeds 70 degrees, the maintenance frequency of the conveyor will increase and the service life will be reduced. If you want to lift the goods vertically, you can consider using vertical lift conveyor systems, which has the characteristics of long conveying distance and large conveying capacity.

Features of Z conveyor systems

Efficient conveying:
It can realize vertical or slope conveying of materials in a limited space, greatly improving conveying efficiency.

Multi-angle adjustment:
The conveying angle can be adjusted according to actual needs to adapt to different working environments and conveying requirements.

Multiple material options:
The conveyor belt can use different materials, such as rubber, PVC, PU, ​​etc., to adapt to different material types and working environments (such as anti-slip, anti-corrosion, wear-resistant, etc.).

Automation integration:
It can be easily integrated into automated production lines and conveying systems, and work with other equipment to improve overall production efficiency.

Space saving:
Due to the ability to convey materials in a vertical or sloped direction, climbing belt conveyors can save horizontal space and are particularly suitable for places with limited space.

Improve production efficiency:
It reduces the time and manpower required to transport materials between different heights, and improves the overall efficiency of the production line.

Reduce labor costs:
Automated material transportation reduces the need for manual handling, thereby reducing labor costs and the complexity of human resource management.

Improve working environment:
Through mechanized transportation, the frequency of workers carrying heavy objects is reduced, and safety risks in the working environment are reduced.

Wide application:
Applicable to various industries, such as food processing, chemical industry, logistics, mining, building materials, etc., both light and heavy materials can be efficiently transported.

Flexible configuration:
The conveying length, width and height can be flexibly configured according to production needs to meet different process requirements.

Durability and reliability:
Adopting high-quality materials and advanced manufacturing technology, climbing belt conveyors usually have a long service life and reliability, and low maintenance costs.

Incline Conveyor Belt System最先出现在Bifa Conveyor

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Building industry - Bifa Conveyor nonadult
Gravity Roller Conveyor Systems Heavy Duty https://www.bifaconveyor.com/product/gravity-roller-conveyor/ Wed, 10 Mar 2021 07:57:34 +0000 https://www.bifaconveyor.com/?post_type=product&p=2987 Gravity roller conveyors are a fundamental component of material handling systems. It does not require electricity or other external power to drive, and the purpose of transportation can be achieved by using the weight of the goods themselves and a certain degree of inclination.

Length: up to 10m(32.8′)
Width: up to 3,000mm(118”)

Gravity Roller Conveyor Systems Heavy Duty最先出现在Bifa Conveyor

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Gravity Roller Conveyors Design

Technical Parameters
Roller material S201, S304,Carbon steel/Carbon steel galvanized
Roller Diameter Φ20-50mm
Thickness 1.5-3.2mm
Conveyor length up to 30m(98.4‘)
Conveyor width up to 3000mm(118.1’‘)
Load capacity(standard) depending on the conveyor roller width and conveyor roller length, up to 100 kg/m and a total load capacity of 400 kg

What's different about Bifa's gravity roller conveyors?

According to different usage scenarios, we have provided customers with the following types of unpowered conveyors:

1.Heavy Duty Gravity Roller Conveyors: Designed to handle substantial loads, these conveyors are constructed with robust materials to support heavy products such as pallets, drums, and large containers.The blocking device can be designed according to the needs at the discharge port.

conveyor blocking device

conveyor blocking device

2.Flexible Roller Conveyor: This flexible and portable type can be extended and contracted as needed, making it ideal for temporary setups or areas with varying conveyor lengths.

flexible roller conveyor

flexible roller conveyor

  1. Steel Roller Conveyors: Lightweight and corrosion-resistant, aluminum conveyors are suitable for applications where mobility and resistance to environmental factors are essential.Bifa’s heavy duty roller conveyor systems are all made of environmentally friendly carbon steel painting frame as standard. This material is light, strong, hard and wear-resistant. The carbon steel paint frame has a beautiful appearance, strong corrosion resistance and a long service life.

  2. Stainless Steel Gravity Roller Conveyor: These are used in environments requiring high hygiene standards, such as food processing and pharmaceuticals, due to their corrosion resistance and ease of cleaning.

  3. Ball roller conveyor: is a solution for moving loads in any direction smoothly and steadily. Due to its outstanding load capacity, it can be realized from a few kilograms to several tons. And it has an irreplaceable function of moving and conveying in any direction. It is widely used in transmission systems, feeding systems, processing systems, processing machinery, packaging machinery and auxiliary equipment in various industries.

ball transfer table

ball transfer table

ball transfer conveyor
ball transfer conveyor

Gravity Roller Conveyor Systems

Gravity roller conveyor systems are an integral part of material handling systems, providing an efficient means to transport goods in various industrial settings. These systems are notable for their simplicity, reliability, and versatility.The gravity roller conveyor system can also be a simplified version of the powered roller conveyor by removing the motor/chain/inverter of the powered roller conveyor.

Gravity roller conveyor system video

Features of gravity roller conveyor
  • Simple Design:gravity conveyor systems consists of a series of rollers mounted on a frame, typically in a straight line or with slight curves.No power source is required, making it a straightforward and reliable system.

  • Modular Construction:Easy to extend or modify by adding or removing sections.Various configurations available, including straight sections, curves, and merges.

  • Low Maintenance:Fewer moving parts compared to powered roller conveyors, resulting in lower maintenance requirements.Durable and long-lasting components.

  • Variety of Rollers:heavy duty conveyor rollers available with different roller materials (e.g., steel, aluminum, PVC) and roller diameters to handle different loads.Rollers can be adjusted for spacing and width to accommodate different product sizes.

  • Adjustable Height and Incline:Can be set up at various heights and angles to optimize the gravitational force needed for movement.

  • Cost-Effective:Lower initial investment compared to powered conveyors.Reduced operational costs since no electricity is required.

  • Energy Efficiency:Operates solely on gravitational force, making it an eco-friendly and energy-efficient option.

  • Flexibility:Suitable for a wide range of industries and applications, including warehousing, manufacturing, packaging, and distribution.Can handle a variety of product types and sizes.

  • Ease of Installation:Simple to set up and install with minimal technical expertise required.Easily integrated into existing conveyor systems.

  • Scalability:Easy to expand or reconfigure as operational needs change.Modules can be added or removed without significant downtime.

  • Safety:Reduced risk of mechanical failure since there are no powered components.Lower noise levels compared to powered conveyors.

FAQ gravity roller conveyor

There are two main types of roller conveyor systems.
One is the gravity conveyor. When conveying goods, a slope needs to be adjusted. The goods can be smoothly conveyed by their own gravity. gravity conveyor table can convey carton goods, pallet goods, turnover box goods, etc., which can help improve the efficiency of transportation and sorting. Unpowered roller conveyors can also be made into curves roller conveyor and expandable roller conveyors to meet more application scenarios.
One is the powered roller conveyor, whose drive roller adopts a direct motor drive design. Because the motor can achieve adjustable speed, the powered roller conveyor is more flexible and stable in the process of transporting materials. The speed of the powered roller conveyor can be adjusted as needed, and the goods can be transported in both directions, which is easy to use.
Both types of roller conveyors can be used for the transportation, transfer and sorting of goods.

VIEW ALL ROLLER CONVEYORS

In addition to the unpowered roller conveyors introduced on this page, other equipment that uses gravity to operate include:

Gravity Flow Shelves

Gravity flow shelving (gravity flow racks)


Gravity Skate wheel Conveyors


ball transfer table

Ball Transfer Tables


Due to their simplicity, cost-effectiveness, and low maintenance requirements. They are ideal for applications where items need to be moved over short distances without the need for power.

Gravity roller conveyors do not require electricity to drive them. The conveying principle is to use the height difference to make the conveying surface tilt downward, and use the weight of the goods to contact the roller with the axis and slide down naturally.

The lower inclination of the gravity conveyor is recommended to be between 15-50 degrees. If goods too heavy, there may be a risk of damaging the goods. bifa can design a blocking device at the discharge port.

Design the Conveyor Layout:

    • Determine the conveyor length, width, and height.
    • Consider the product size, weight, and type.
    • Decide on the slope angle, typically between 4° and 7°, to ensure smooth movement.

Select Materials:

    • Rollers: Choose rollers made of steel, aluminum, or plastic based on the product weight and environment.
    • Frame: Use durable materials like steel or aluminum.
    • Bearings: Select appropriate bearings to ensure smooth roller movement.

Assemble the Frame:

    • Cut the frame components to the desired dimensions.
    • Assemble the side frames using bolts or welding.
    • Ensure the frame is sturdy and level.

Install the Rollers:

    • Mount the rollers onto the frame at equal intervals.
    • Use appropriate axles and bearings for smooth rotation.
    • Ensure the rollers are aligned and spaced correctly to support the product.

Add Supports and Stands:

    • Install adjustable supports or stands to maintain the desired slope.
    • Ensure the conveyor is stable and secure.

Test the Conveyor:

    • Place a sample product on the conveyor and check the movement.
    • Adjust the slope or roller alignment if necessary.

Gravity roller conveyor usually used for

1. Transporting boxes, cartons, pallets, luggage and other items within a warehouse or airport. 

 2. Moving products through different stages of packaging, such as filling, sealing, labeling, and boxing.

3. Creating buffer zones where products can accumulate temporarily before proceeding to the next stage of processing or handling.

Gravity Roller Conveyor Systems Heavy Duty最先出现在Bifa Conveyor

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Building industry - Bifa Conveyor nonadult