Electronics industry – Bifa Conveyor https://www.bifaconveyor.com one of the leading conveyor manufacturers Mon, 12 May 2025 06:52:51 +0000 en-US hourly 1 https://wordpress.org/?v=6.8.1 https://www.bifaconveyor.com/wp-content/uploads/2024/12/cropped-jpg800-32x32.webp Electronics industry – Bifa Conveyor https://www.bifaconveyor.com 32 32 Plastic Conveyor Belt https://www.bifaconveyor.com/product/plastic-conveyor-belt/ Wed, 16 Apr 2025 01:31:52 +0000 https://www.bifaconveyor.com/?post_type=product&p=10639 Sprue separator conveyor​ is the next process of injection molding, casting and other processes. It is a device that transports the products or waste materials after gate separation. It integrates gate separation and conveying functions. After completing the gate separation operation, it can immediately transport the relevant materials to the designated location, realize the automation and continuity of the production process, and reduce manual intervention.
Height: <=5m(16.4')
Width: up to 480mm(18.9”)
Speed: 30m(98.5′)/min

Plastic Conveyor Belt最先出现在Bifa Conveyor。

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Sprue Separator Conveyor​ Design

Sprue Separator Conveyor Drawing​

Technical Parameters
Conveyor length L (L1+L2+L3) L1 up to 4000mm(13.1′), L2 min. = 600mm(1.9′), L3 min.=400mm(1.3′)
Incline degree(a) up to 70°
Conveyor width 300(11.8”) to 700mm(27.5”)
Speed up to 30m(98.4′)/min
Standard total load up to 20kg(44lbs)/m²
Drive location discharge end left/right, underneath/above

What makes Bifa's conveyor belt separator stand out?

1. The slope part uses a whole piece of galvanized bear loading pallet which provides strong support when conveying heavy objects, thereby increasing the service life of cleated incline conveyor, reducing the downtime of the assembly line, and increasing the input-output ratio of the project.

galvanized bear loading pallet

galvanized bear loading pallet

 

2. The height and spacing of the inclined cleated belt conveyor can be customized according to the goods size. Cleated with a height of more than 100mm are not recommended, which means that the incline conveyor belt is not suitable for goods with a single product radius of more than 100mm. The reason is that when the cleated passes through the driving roller and the driven roller a certain number of times, the probability of the cleated falling off at the connection with the belt is relatively high.

conveyor belt cleats

conveyor belt cleats

3. Bifa belt conveyor side skirting (sidewall conveyor belt) or metal sidewalks to the belt according to needs handle steeper incline, so that it can meet the needs of conveying bulk materials, such as particles/powders/nuts, etc…..

conveyor belt skirting

conveyor belt skirting

 4. As a factory wholesale industrial incline conveyor, we can provide you with highly customized services, including but not limited to the following:
 -Customized incline conveyor with hopper
 -Customized support leg height
 -Multiple frame materials, most customers choose baking   paint carbon steel, stainless steel, aluminum alloy.
 -Multiple materials are available for the conveying part, not just belts, but can be made into modular conveyors.

z incline conveyor acrylic cover

z incline conveyor acrylic cover

6. According to the needs of the discharge port docking, different styles of sliding guide plates (discharging hopper)can be customized to guide the material to the next process effectively.

Slide guide plate

Slide guide plate

Incline Conveyor Belt System

Inclined conveyor is also known as z conveyor,which is used to convey a large amount of granular or fragmented materials at different heights. It conveys materials from low to high or from high to low through the movement of the belt. Its conveying part can be replaced by many materials, mainly including: incline conveyor belt, inclined modular conveyor, chip conveyor, etc.It is usually available in three styles: Z/C/R type

Incline Conveyor Systems Video

Features of Z Conveyor Systems

Efficient conveying:
It can realize vertical or slope conveying of materials in a limited space, greatly improving conveying efficiency.

Multi-angle adjustment:
The conveying angle can be adjusted according to actual needs to adapt to different working environments and conveying requirements.

Multiple material options:
The conveyor belt can use different materials, such as rubber, PVC, PU, ​​etc., to adapt to different material types and working environments (such as anti-slip, anti-corrosion, wear-resistant, etc.).

Automation integration:
It can be easily integrated into automated production lines and conveying systems, and work with other equipment to improve overall production efficiency.

Space saving:
Due to the ability to convey materials in a vertical or sloped direction, climbing belt conveyors can save horizontal space and are particularly suitable for places with limited space.

Improve production efficiency:
It reduces the time and manpower required to transport materials between different heights, and improves the overall efficiency of the production line.

Reduce labor costs:
Automated material transportation reduces the need for manual handling, thereby reducing labor costs and the complexity of human resource management.

Improve working environment:
Through mechanized transportation, the frequency of workers carrying heavy objects is reduced, and safety risks in the working environment are reduced.

Wide application:
Applicable to various industries, such as food processing, chemical industry, logistics, mining, building materials, etc., both light and heavy materials can be efficiently transported.

Flexible configuration:
The conveying length, width and height can be flexibly configured according to production needs to meet different process requirements.

Durability and reliability:
Adopting high-quality materials and advanced manufacturing technology, climbing belt conveyors usually have a long service life and reliability, and low maintenance costs.

Plastic Conveyor Belt最先出现在Bifa Conveyor。

]]> Electronics industry - Bifa Conveyor nonadult Sprue Separator Conveyor​ https://www.bifaconveyor.com/product/sprue-separator-conveyor/ Thu, 03 Apr 2025 06:21:47 +0000 https://www.bifaconveyor.com/?post_type=product&p=10531 Sprue separator conveyor​ is the next process of injection molding, casting and other processes. It is a device that transports the products or waste materials after gate separation. It integrates gate separation and conveying functions. After completing the gate separation operation, it can immediately transport the relevant materials to the designated location, realize the automation and continuity of the production process, and reduce manual intervention.
Height: <=5m(16.4')
Width: up to 480mm(18.9”)
Speed: 30m(98.5′)/min

Sprue Separator Conveyor​最先出现在Bifa Conveyor。

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Sprue Separator Conveyor​ Design

Sprue Separator Conveyor Drawing​

Technical Parameters
Conveyor length L (L1+L2+L3) L1 up to 4000mm(13.1′), L2 min. = 600mm(1.9′), L3 min.=400mm(1.3′)
Incline degree(a) up to 70°
Conveyor width 300(11.8”) to 700mm(27.5”)
Speed up to 30m(98.4′)/min
Standard total load up to 20kg(44lbs)/m²
Drive location discharge end left/right, underneath/above

What makes Bifa's conveyor belt separator stand out?

1. The slope part uses a whole piece of galvanized bear loading pallet which provides strong support when conveying heavy objects, thereby increasing the service life of cleated incline conveyor, reducing the downtime of the assembly line, and increasing the input-output ratio of the project.

galvanized bear loading pallet

galvanized bear loading pallet

 

2. The height and spacing of the inclined cleated belt conveyor can be customized according to the goods size. Cleated with a height of more than 100mm are not recommended, which means that the incline conveyor belt is not suitable for goods with a single product radius of more than 100mm. The reason is that when the cleated passes through the driving roller and the driven roller a certain number of times, the probability of the cleated falling off at the connection with the belt is relatively high.

conveyor belt cleats

conveyor belt cleats

3. Bifa belt conveyor side skirting (sidewall conveyor belt) or metal sidewalks to the belt according to needs handle steeper incline, so that it can meet the needs of conveying bulk materials, such as particles/powders/nuts, etc…..

conveyor belt skirting

conveyor belt skirting

 4. As a factory wholesale industrial incline conveyor, we can provide you with highly customized services, including but not limited to the following:
 -Customized incline conveyor with hopper
 -Customized support leg height
 -Multiple frame materials, most customers choose baking   paint carbon steel, stainless steel, aluminum alloy.
 -Multiple materials are available for the conveying part, not just belts, but can be made into modular conveyors.

z incline conveyor acrylic cover

z incline conveyor acrylic cover

6. According to the needs of the discharge port docking, different styles of sliding guide plates (discharging hopper)can be customized to guide the material to the next process effectively.

Slide guide plate

Slide guide plate

Incline Conveyor Belt System

Inclined conveyor is also known as z conveyor,which is used to convey a large amount of granular or fragmented materials at different heights. It conveys materials from low to high or from high to low through the movement of the belt. Its conveying part can be replaced by many materials, mainly including: incline conveyor belt, inclined modular conveyor, chip conveyor, etc.It is usually available in three styles: Z/C/R type

Incline Conveyor Systems Video

Features of Z Conveyor Systems

Efficient conveying:
It can realize vertical or slope conveying of materials in a limited space, greatly improving conveying efficiency.

Multi-angle adjustment:
The conveying angle can be adjusted according to actual needs to adapt to different working environments and conveying requirements.

Multiple material options:
The conveyor belt can use different materials, such as rubber, PVC, PU, ​​etc., to adapt to different material types and working environments (such as anti-slip, anti-corrosion, wear-resistant, etc.).

Automation integration:
It can be easily integrated into automated production lines and conveying systems, and work with other equipment to improve overall production efficiency.

Space saving:
Due to the ability to convey materials in a vertical or sloped direction, climbing belt conveyors can save horizontal space and are particularly suitable for places with limited space.

Improve production efficiency:
It reduces the time and manpower required to transport materials between different heights, and improves the overall efficiency of the production line.

Reduce labor costs:
Automated material transportation reduces the need for manual handling, thereby reducing labor costs and the complexity of human resource management.

Improve working environment:
Through mechanized transportation, the frequency of workers carrying heavy objects is reduced, and safety risks in the working environment are reduced.

Wide application:
Applicable to various industries, such as food processing, chemical industry, logistics, mining, building materials, etc., both light and heavy materials can be efficiently transported.

Flexible configuration:
The conveying length, width and height can be flexibly configured according to production needs to meet different process requirements.

Durability and reliability:
Adopting high-quality materials and advanced manufacturing technology, climbing belt conveyors usually have a long service life and reliability, and low maintenance costs.

Sprue Separator Conveyor​最先出现在Bifa Conveyor。

]]> Electronics industry - Bifa Conveyor nonadult Inspection Table for assembly line https://www.bifaconveyor.com/product/inspection-table-for-assembly-line/ Tue, 18 Mar 2025 07:16:51 +0000 https://www.bifaconveyor.com/?post_type=product&p=9108 Inspection Table for assembly line is an efficient production method in industrial production. It breaks down the entire production process into a series of simple tasks, which are completed by different workstations. Each workstation focuses on a specific task, thereby improving production efficiency and output. The assembly line is usually composed of a conveying system, accompanying fixtures, online special machines and testing equipment, etc., which can meet the assembly requirements of multiple varieties of products.

Inspection Table for assembly line最先出现在Bifa Conveyor。

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Light Inspection Table Design

Inspection table drawing
Technical Parameters
Workbench L up to 2000mm(6.5′)
Workbench W 200-2000mm(7.8-78.7”)
Workbench H up to 2000mm(6.5′)
Workbench Support Material Stainless steel / Aluminum
Workbench Surface Material Rubber+Density board / Stainless steel
Load Per Meter 80KG
Conveyor System Belt conveyor / Chain conveyor / Roller conevyor Available
Other accessories socket / drawer/ led light / fan / windpipe /storage table/ pegboard /switch/signboard
Layout Style According to needs

What Makes Bifa's Quality Inspection Table Stand Out?

The electric roller conveyor is composed of an electric roller also called DRUM,automated rollers.Is the core component of the conveyor, which integrates the motor, reduction device, etc. inside the roller, with a compact structure. Conveyor belt, tensioning device.
As a mdr conveyor manufacturer, we have successfully provided customers with packaging mdr conveyor(motorized roller conveyor),mdr belt conveyor,automotion mdr conveyor. Of course, we are also happy to provide you or your customers with related parts, such as mdr conveyor belt, mdr roller(motorized rollers), etc….

From the perspective of dc mdr conveyor cost per foot, compared with the powered roller conveyor, under the same conveying requirements (load, speed, material), the cost is almost the same. So in terms of cost, the two are on par, but in terms of saving space, the motorised roller conveyor(mdr conveyor) is better, thanks to the compact structure of its DRUM.

Factory Workbench​ Video

Features & Benefits Of Inspection Tables

>> Compact structure: Small conveyors are compact in design and take up little space, making them suitable for small work areas.

 >> Lightweight: Mini conveyor belt often made of lightweight materials, easy to move and reconfigure.

 >> Precise control: Small conveyor belt can provide high-precision material conveying and positioning, suitable for applications that require precise operation.

>> Diversification: Bifa as a conveyor manufacturer, we can not only provide you with belt conveyor, but also design small roller conveyors, small chain conveyors, etc., to meet different material and process requirements.

>> Easy to integrate: Due to its compact design, it is easy to integrate into existing production lines or equipment, improving the flexibility and efficiency of production lines.

>> Space saving: portable(mini) conveyor belt take up little space and are suitable for material transportation in limited spaces, especially in laboratories, factories and R&D environments.

 >> Flexible configuration:Mini mover conveyor design allows small conveyors to be quickly configured and rearranged as needed to meet the needs of different production tasks. 

>> Versatility: It is suitable for a variety of industries and applications, including electronic manufacturing, food processing, pharmaceutical production, packaging and logistics, etc., with wide applicability.

>> Reduced energy consumption: Due to their compact and efficient design, small conveyors generally consume less energy than large conveyors, thereby reducing operating costs.

Inspection Table for assembly line最先出现在Bifa Conveyor。

]]> Electronics industry - Bifa Conveyor nonadult Vacuum Conveyor https://www.bifaconveyor.com/product/vacuum-conveyor/ Thu, 27 Feb 2025 06:01:40 +0000 https://www.bifaconveyor.com/?post_type=product&p=9887 Vacuum conveyor fixes the material through vacuum adsorption force, and uses the driving device to drive the conveyor belt to move, so as to achieve stable material transportation. Its core lies in the cooperation of vacuum adsorption and breathable conveyor belt, which ensures that the material remains stable during the transportation process, and is suitable for the transportation of high-precision and fragile materials.

  • Length: up to 10m(32.8')
  • Width: 200-1000mm(0.78’‘)
  • Speed: up to 60m(196.8′)/min

Vacuum Conveyor最先出现在Bifa Conveyor。

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Vacuum Conveyor Design

Vacuum Conveyor Drawing
Technical Parameters
Conveyor length up to 30m(98.5′)
Conveyor width up to 3m(118.1”)
Voltage 24v-480V
Drive location customizable
Speed up to 60m(196.8′)/min
Standard distributed load up to 15kg(33lbs)/m²

What makes Bifa's vacuum conveyor belt​ stand out?​

  • 1. Engineers optimize the design according to actual needs
    Based on the specific needs of customers, Bifa engineers will use cleated belt for conveyor vacuum system​ to improve the processing efficiency of bulk materials and ensure that the materials are stable and do not slip during the conveying process.
    vacuumconveyor belt design

    vacuumconveyor belt design

  • 2. Accurately match the belt size and perforation density
    Based on the size and characteristics of the conveyed material, engineers will recommend the appropriate belt width and perforation density to ensure that the material can be adsorbed on the belt to the maximum extent, achieving efficient and stable conveying.
    conveyor vacuum​

    conveyor vacuum​

  • 3. The perforation design of the load-bearing plate takes into account both the adsorption effect and the load-bearing capacity
    In order to achieve the best adsorption effect, the engineer also perforated the load-bearing plate under the perforated belt. Bifa’s unique design is to punch holes on the load-bearing plate that correspond to the belt holes but have a larger aperture, which not only ensures the strength of the load-bearing plate, but also maximizes the vacuum adsorption effect.
    conveyor belt vacuum​ design

    conveyor belt vacuum​ design

  • 4. Anti-deviation design to ensure operational stability
    In response to the belt deviation problem, engineers designed grooves on the conveyor load-bearing plate and added guide strips on the back of the belt. The guide strips and grooves work together to effectively reduce the possibility of belt deviation and ensure the stability of the conveying process. For more technical details, please refer to How to track a conveyor belt?.
  • 5. Transparent visual design for food-grade working environment
    In response to the needs of the food industry, engineers equipped the conveyor with a transparent acrylic flap. The flap not only prevents foreign objects from falling in, but also serves as a visual window, making it convenient to observe the material conveying status at any time to ensure the hygiene and safety of the production process.
    vacuum conveyor belt system

    vacuum conveyor belt system

  • 6. Blower cover design that emphasizes both noise reduction and safety
    In order to reduce noise and ensure the safety of operators, engineers designed a carbon steel cover for the blower, which is filled with sound insulation sponge. This design not only effectively reduces noise pollution, but also prevents people from contacting rotating parts, improving the safety and service life of the equipment.
Noise insulation cover

Noise insulation cover

Vacuum Conveyors​

The structure of magnetic conveyor belt​ is similar to that of flat belt conveyor. The conventional practice is to replace the active roller or the driven roller with a magnetic pulley to handle ferromagnetic materials (such as metal objects), separate or convey them.

Vacuum Belt Conveyor ​Video

Advantages and disadvantages of vacuum conveyor system​

  • Advantages
    Material stability: The material is fixed by vacuum adsorption force, which is suitable for materials that are easy to slide or need to be precisely positioned. Printing, electronics, food and other industries.
    Wide applicability: Advantages: Suitable for thin, lightweight, fragile or irregularly shaped materials. Various industries, such as packaging, medicine, etc.
    High-precision conveying: Suitable for high-precision conveying and positioning to ensure that the material reaches the destination accurately.
    Adapt to complex operating environments: Materials can be stably conveyed in inclined or vertical environments.
    Easy integrate: high degree of automation vacuum transfer system is easy to integrate into automated production lines to improve production efficiency.
    Protect materials: Reduce friction and damage, suitable for fragile or precision materials.

 

  • Disadvantages
    High energy consumption: The vacuum pump runs continuously and consumes a lot of electricity. Increase operating costs.
    Complex maintenance: The vacuum system and breathable conveyor belt need regular maintenance. Increase maintenance costs and workload.
    High material requirements: The material must have a certain degree of air permeability. Restricts the use of certain materials.

Vacuum Conveyor最先出现在Bifa Conveyor。

]]> Electronics industry - Bifa Conveyor nonadult Magnetic Conveyor https://www.bifaconveyor.com/product/magnetic-conveyor/ Mon, 10 Feb 2025 06:26:09 +0000 https://www.bifaconveyor.com/?post_type=product&p=9579 Magnetic conveyor is a conveying device that uses magnetic force to drive materials or conveyor belts. Its working principle is to use the built-in magnetic roller to generate a magnetic field to attract and pull the conveyor belt or materials so that the materials move along the conveyor belt. It is most commonly used for sorting metal parts.

Length: up to 20m(65.6')
Width: 200-1000mm(0.78’‘)
Speed: up to 60m(196.8′)/min

Magnetic Conveyor最先出现在Bifa Conveyor。

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Magnetic Conveyor Design

magnetic conveyor​ drawing
Technical Parameters
Conveyor length L up to 20m(65.6′)
Conveyor width W 200-1000mm(0.78’‘)
Speed up to 60m(196.8‘)/min
Magnetic roller 50-200mm(1.97-7.87‘’)
Standard distributed load up to 100kg(220lbs)/m²
Frame/Support/Leg material and style Customizable
Side rail Available
 

What makes Bifa's magnetic separator conveyor stand out?​

1. Metal recycling or sorting can be performed: In the process of waste recycling and sorting, magnetic belt conveyors can help separate metal waste, thereby improving recycling efficiency. The following drawing is a metal waste separation system designed by Bifa for a plastic product factory, which can effectively separate metal waste from plastic parts.

magnetic separator conveyor​

magnetic separator conveyor​

2.

Magnetic Belt Conveyor

The structure of magnetic conveyor belt​ is similar to that of flat belt conveyor. The conventional practice is to replace the active roller or the driven roller with a magnetic pulley to handle ferromagnetic materials (such as metal objects), separate or convey them.

Magnetic Conveyor Belt Video

Advantages and disadvantages of magnetic conveyors:

Advantages:

  • Efficient metal object conveying: Suitable for conveying metal objects or objects containing metal substances, preventing objects from sliding or falling.
  • High degree of automation: Magnetic belt conveyors can realize automatic control without manual intervention, which improves production efficiency.
  • Strong stability: industrial conveyor magnets​ can ensure that objects are not easy to move or fall during transportation, especially suitable for high-speed transportation.
  • Energy saving and environmental protection: Compared with traditional conveying methods, the driving method of magnetic belts is more energy-saving and does not produce noise or pollution.
  • Strong adaptability: It can be used in a variety of working conditions, including wet environments or production lines that need to be cleaned (such as the food industry).

Disadvantages:

  • Only metal objects can be conveyed: Magnetic belts are mainly suitable for conveying metal objects and cannot handle non-metallic objects, which limits its scope of application.
  • High installation and maintenance costs: The design and installation of conveyor belt magnetic separator are relatively complex, and due to the presence of magnetic fields, maintenance may require more professional skills.
  • Requirements for the size and shape of metal objects: belt magnetic conveyor have certain requirements for the shape and weight of metal objects, and some metal objects of special shapes may not be effectively adsorbed.
  • Possible external interference: Magnetic belts may be affected by external magnetic field interference in some environments and may affect their normal operation.

Magnetic Conveyor最先出现在Bifa Conveyor。

]]> Electronics industry - Bifa Conveyor nonadult mdr conveyor ​(Motor Driven Roller Conveyor) https://www.bifaconveyor.com/product/mdr-conveyor/ Wed, 15 Jan 2025 03:07:12 +0000 https://www.bifaconveyor.com/?post_type=product&p=9428 MDR conveyor compared with traditional conveyor systems equipped with independent motors and reduction gearboxes, the motor driven roller conveyor cleverly integrates the motor and reduction gear inside the roller, this kind of roller can be called DRUM. Greatly compressing the overall space occupation, and is particularly suitable for installation and use in places with limited space.

Length: up to 20m(65.6')
Width: 200-1000mm(0.78’‘)
Speed: up to 60m(196.8′)/min

mdr conveyor ​(Motor Driven Roller Conveyor)最先出现在Bifa Conveyor。

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mdr conveyor design

mdr conveyor drawing
Technical Parameters
Conveyor length L up to 20m(65.6′)
Conveyor width W 200-1000mm(0.78’‘)
Speed up to 60m(196.8‘)/min
Roller diameter 38-76mm(1.5-3.0‘’)
Standard distributed load up to 100kg(220lbs)/m²
Roller material SS304/Galvanized/Coated
Frame/Support/Leg material and style Customizable
Side rail Available
 

mdr conveyors​

The electric roller conveyor is composed of an electric roller also called DRUM,automated rollers.Is the core component of the conveyor, which integrates the motor, reduction device, etc. inside the roller, with a compact structure. Conveyor belt, tensioning device.
As a mdr conveyor manufacturer, we have successfully provided customers with packaging mdr conveyor(motorized roller conveyor),mdr belt conveyor,automotion mdr conveyor. Of course, we are also happy to provide you or your customers with related parts, such as mdr conveyor belt, mdr roller(motorized rollers), etc….

From the perspective of dc mdr conveyor cost per foot, compared with the powered roller conveyor, under the same conveying requirements (load, speed, material), the cost is almost the same. So in terms of cost, the two are on par, but in terms of saving space, the motorised roller conveyor(mdr conveyor) is better, thanks to the compact structure of its DRUM.

mdr conveyor systems video

Features & benefits of intelligrated mdr conveyor

>> Compact structure:Small conveyors are compact in design and take up little space, making them suitable for small work areas.

 >> Lightweight:Mini conveyor belt often made of lightweight materials, easy to move and reconfigure.

 >> Precise control:Small conveyor belt can provide high-precision material conveying and positioning, suitable for applications that require precise operation.

>> Diversification:Bifa as a conveyor manufacturer, we can not only provide you with belt conveyor small, but also design small roller conveyors, small chain conveyors, etc., to meet different material and process requirements.

>> Easy to integrate:Due to its compact design, it is easy to integrate into existing production lines or equipment, improving the flexibility and efficiency of production lines.

>> Space saving: portable(mini) conveyor belt take up little space and are suitable for material transportation in limited spaces, especially in laboratories, factories and R&D environments.

 >> Flexible configuration:Mini mover conveyor design allows small conveyors to be quickly configured and rearranged as needed to meet the needs of different production tasks. 

>> Versatility: It is suitable for a variety of industries and applications, including electronic manufacturing, food processing, pharmaceutical production, packaging and logistics, etc., with wide applicability.

>> Reduced energy consumption: Due to their compact and efficient design, small conveyors generally consume less energy than large conveyors, thereby reducing operating costs.

mdr conveyor ​(Motor Driven Roller Conveyor)最先出现在Bifa Conveyor。

]]> Electronics industry - Bifa Conveyor nonadult Accumulation Chain Conveyor https://www.bifaconveyor.com/product/accumulation-chain-conveyor/ Tue, 10 Dec 2024 00:48:28 +0000 https://www.bifaconveyor.com/?post_type=product&p=8686 Accumulation chain conveyor is a special chain conveyor, also called free flow conveyor. The precise chain design allows the tooling plate (carrying the conveyed object, usually made of aluminum) placed on the chain to move quickly. The tooling plate is accurately positioned by positioning devices (such as stopper, damper, etc.).

Length: up to 12(39.3')
Width: up to 1500mm(59'')
Speed: up to 50m(164')/min

Accumulation Chain Conveyor最先出现在Bifa Conveyor。

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Accumulation chain conveyor design

accumulate conveyors drawing

Technical Parameters
Conveyor length up to 15m(49.2‘)
Conveyor width up tp 1500mm(59‘’)
Speed up to 50m(164′)/min
Standard distributed load 200kg(440.9lbs)/m²
Chain material Steel / Plastic
Frame material Aluminum

 

What makes Bifa's accumulation conveyor stand out?

Flexible layout for your factory or clients

The flexible chain conveyor system has a flexible layout thanks to its small turning radius(low to: 150mm), which can meet multi-angle conveying tasks in the horizontal space.

plastic chain conveyor

Horizontal layout

When faced with the need to go uphill or downhill, the flexible chain conveyor system is also perfect for lifting items from the infeed conveyor, transporting products to a higher or lower height, and then unloading.

gripper chain conveyor

gripper chain conveyor

Two transition methods available

When it comes to the transition between two flexible chain

conveyors, we mainly adopt the following two methods：

  1. Modular Transfer Roller Plate 
side guide transition

Modular Transfer Roller Plate

 

  2.Side Guide Transition Methods

flexlink conveyor guide

Side Guide Transition Methods

Accumulation conveyor systems

The flexible conveyor chain system is a combined three-dimensional conveying system that uses polyoxymethylene (POM) conveyor chain plates and aluminum alloy or ss304 frames as raw materials. It has the advantages of small turning radius, compact structure, strong climbing, and low noise. It is suitable for occasions with high hygiene requirements, small site space, and high degree of automation. It is widely used in the pharmaceutical manufacturing industry, cosmetics industry, food and beverage and bearing manufacturing industry, and is one of the convenient products used in high-tech automated production lines. lt can also be used for gentle transport and precise positioning with pallets as standard.

Free flow conveyor system (accumulating conveyors) video

Feature & benefits of accumulation conveyor

>> Efficient Conveying
The accumulation conveyors system can achieve high – speed and stable conveying. For example, in an electronic device production line, when it comes to the conveyance of small electronic components, the accumulating conveyor systems can quickly transport the components from one workstation to another, greatly improving production efficiency. Compared with traditional conveying methods, its speed can be flexibly adjusted according to the production rhythm. Generally, the speed can range from several meters to dozens of meters per minute, and the specific speed depends on the chain specifications and the power of the drive device.

>> Precise Positioning
The fixture plate can be accurately positioned through positioning devices such as stoppers and positioning pins. In an automobile engine assembly line, when the engine block is conveyed to the assembly workstation, the accumulating pallet conveyor can precisely position the engine block at a position convenient for the operator or the robot to operate. The positioning accuracy can reach the millimeter level, ensuring the accuracy and high quality of the assembly work.

>> Flexible Configuration
The length, width, and layout of the free flow chain conveyor can be customized according to actual production requirements. It can be designed in various forms such as straight – line, circular, and curved types to adapt to different workshop layouts and production processes. For example, in a U – shaped production line layout, the multi – speed chain can be laid along the contour of the production line, enabling the orderly circulation of materials among various workstations.

>> Strong Load – bearing Capacity
It can bear heavy loads. The load – bearing capacity varies according to different chain specifications and models. Generally, a small – scale multi – speed chain system can carry items weighing several kilograms to dozens of kilograms, while a large – scale multi – speed chain system can bear large mechanical components weighing several tons. For example, in the construction machinery production, it can be used to convey large components such as the frames of loaders.

>> High Stability
During operation, the pallet accumulating conveyor features low noise and little vibration, which benefits from its precise manufacturing process and reasonable structural design. At the same time, it has high reliability and is easy to maintain. Under normal use conditions, it has a long service life. Generally, with proper maintenance, the multi – speed chain can be used for several years or even more than a decade, reducing the cost of enterprises frequently replacing conveying equipment.

Accumulation Chain Conveyor最先出现在Bifa Conveyor。

]]> Electronics industry - Bifa Conveyor nonadult Flexible Chain Conveyor https://www.bifaconveyor.com/product/flexible-chain-conveyor/ Fri, 02 Aug 2024 07:42:19 +0000 https://www.bifaconveyor.com/?post_type=product&p=7088 Flexible chain conveyor system is a combined three-dimensional conveying system that uses polyoxymethylene (POM) conveyor chain plates and aluminum alloy frames as raw materials. It has the advantages of small turning radius, compact structure, strong climbing, and low noise.

Length: up to 15m(49.2')
Width: up to 295mm(11.6'')
Speed: up to 40m(131.2')/min

Flexible Chain Conveyor最先出现在Bifa Conveyor。

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Flexible chain conveyor design

flexible chain conveyor drawing

Technical Parameters
Conveyor length up to 15m(49.2‘)
Conveyor width up tp 295mm(11.6‘’)
Turning radius 150-500mm(5.9-19.6”)
Speed up to 40m(131.2′)/min
Standard distributed load 10kg(22lbs)/m²
Belt material POM/ PP
Frame material SUS304 / Aluminum

What' makes Bifa flexible chain conveyors stand out?

Flexible layout for your factory or clients

The flexible chain conveyor system has a flexible layout thanks to its small turning radius(low to 150mm), which can meet multi-angle conveying tasks in the horizontal space.

plastic chain conveyor

When faced with the need to go uphill or downhill, the flexible chain conveyor system is also perfect for lifting items from the infeed conveyor, transporting products to a higher or lower height, and then unloading.

gripper chain conveyor

gripper chain conveyor

Two transition methods are available

When it comes to the transition between two flexible chain

conveyors, we mainly adopt the following two methods：

  1. Modular Transfer Roller Plate 

side guide transition

 

  2. Side Guide Transition Methods

chain conveyor docking

chain conveyor docking

Flexible chain conveyor

The flexible conveyor chain system is a combined three-dimensional conveying system that uses polyoxymethylene (POM) conveyor chain plates and aluminum alloy or ss304 frames as support legs. It has the advantages of small turning radius, compact structure, strong climbing, and low noise. It is suitable for occasions with high hygiene requirements, small site space, and high degree of automation. It is widely used in the pharmaceutical manufacturing industry, cosmetics industry, food and beverage and bearing manufacturing industry, and is one of the convenient products used in high-tech automated production lines. lt can also be used for gentle transport and precise positioning with pallets as standard.

flex conveyor systems Video

Feature & benefits of flex link conveyor

>> Optimized Layouts: Allows for the eficient use of available space by enabling the conveyor system to follow thecontours of the facility, This is particularly useful in complex lavouts where space is limited.

>> Eliminates Dead space: Minimizes unused space by providing continuous movement through curves, making themost of the floor area.

>> Seamless integration: lntegrates seamlessly with other conveyor systems, allowing for smooth transitionsbetween straight and curved sections without the need for transfers or additional handling.

>> Reduced Transfers: Fewer transfer points mean fewer opportunities for items to fall or get damaged, enhancingoverall safety.

>> Avoids Reorientation: Eliminates the need for reorienting products after they pass through a curve, saving timeand reducing handling.

>> Tailored Solutions: Can be customized to meet specific needs, including diferent belt widths, angles, andconfigurations.

>> Various Belt Materials: Available with different belt materials to suit various environmental conditions andproduct types.

Flexible Chain Conveyor最先出现在Bifa Conveyor。

]]> Electronics industry - Bifa Conveyor nonadult Wire Mesh Conveyor https://www.bifaconveyor.com/product/wire-mesh-conveyor/ Tue, 30 Apr 2024 07:32:02 +0000 https://www.bifaconveyor.com/?post_type=product&p=4169 Wire mesh conveyor are corrosion-resistant, high-temperature resistant, and easy to clean, making them widely used in vegetable processing, nut production, and metal manufacturing. Fans or high-temperature tunnel ovens can be added to the conveyor line as needed to achieve efficient drying and baking. The material and mesh size can be customized to meet the diverse requirements of different industries.

Length: up to 6m(9.6′)
Width: up to 304.8mm(12”)
Speed: up to12m(39.3′)

Wire Mesh Conveyor最先出现在Bifa Conveyor。

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Wire Mesh Conveyor Design

wire mesh conveyor drawing
Technical Parameters
Conveyor length L up to 20m(65.6′)
Conveyor width W 200-1000mm(0.78’‘)
Speed up to 60m(196.8‘)/min
Roller diameter 38-76mm(1.5-3.0‘’)
Standard distributed load up to 100kg(220lbs)/m²
Roller material SS304/Galvanized/Coated
Frame/Support/Leg material and style Customizable
Side rail Available
 

ss Wire Mesh Conveyor Belt​

Mesh belt conveyor is a continuous conveying equipment that uses metal mesh belt as the load-bearing and transmission medium, and is mainly used for material transportation in industrial production. Bifa’s mesh belt conveyor, conveyor belt wire mesh material/aperture/pitch/wire diameter/rod spacing can be customized as needed. Its layout styles mainly include: flat wire mesh conveyor and incline wire mesh chain conveyor​

Wire Mesh Belt Conveyor Video

Features & Benefits of Metal Belt Conveyor

  • Strong Corrosion Resistance: flat wire mesh​ stainless steel has excellent resistance to acids and alkalis, making it suitable for industries such as chemicals and food processing.
  • High Temperature Resistance: It can withstand high operating temperatures, with typical ranges between -40°C to +800°C (depending on the material).
  • High Wear Resistance: The surface hardness of the stainless steel mesh belt is high, able to withstand significant wear and tear.
    Open Mesh Structure: The mesh design promotes air circulation, making it ideal for processes such as heat treatment, cooling, and drying.
  • Easy to Clean: Stainless steel has a smooth surface and resists fouling, making it easy to clean and meeting hygiene standards.
  • Customizable Design: It can be tailored to different specifications, widths, and lengths to suit various applications.
    High Strength: The robust structure of the mesh belt allows it to carry heavy loads.
  • Chemical Resistance: Suitable for environments with chemicals or oils, as it is not easily corroded by these substances.
  • Extended Equipment Lifespan: Due to its corrosion and wear resistance, the mesh belt has a longer service life compared to regular metals.
  • Increased Production Efficiency: Able to operate continuously in high-temperature or harsh environments, reducing downtime caused by equipment failure.
  • Adaptability to Various Applications: Whether for heat treatment, cooling, food processing, or packaging lines, it’s versatile, enhancing the flexibility of production lines.
  • Compliance with Food Safety Standards: The easy-to-clean nature of stainless steel mesh belts meets the hygiene requirements in the food industry.
  • Improved Product Quality: The stability and high-temperature resistance of the mesh belt help improve product quality, particularly during heating or cooling processes.
  • Strong Environmental Adaptability: It maintains excellent performance in high or low temperatures, as well as in humid and chemical environments, ensuring strong adaptability.
FAQ

Small belt conveyors is a kind of portable conveyor belt, different from fixed belt conveyors and are mainly used in chemical, electronic, food processing and other industries. They have the characteristics of small transport volume, low belt speed and stable operation, and are often integrated into large equipment.

Common belt conveyors are generally defined based on their appearance:
1. horizontal belt conveyor
2. incline conveyor
3. cleated conveyor
4. curved belt conveyor

As a well-known automated conveyor systems manufacturer in China, Bifa conveyor have a complete conveyor equipment supply chain, providing customers with a wide range of belt materials and customization options.Contact us to send special conveyor belting requirements.

Wire Mesh Conveyor最先出现在Bifa Conveyor。

]]> Electronics industry - Bifa Conveyor nonadult Powered Roller Conveyor https://www.bifaconveyor.com/product/powered-roller-conveyor/ Wed, 01 Nov 2023 05:10:34 +0000 https://www.bifaconveyor.com/?post_type=product&p=3557 Powered roller conveyor also called motorized roller conveyor, more suitable for conveying flat-bottomed items. Its application range can be said to involve various industries, such as military industry, chemical industry, food, building materials, warehouses, medicine and distribution centers. It has been widely used and can achieve a variety of The function of co-flow conveying is attributed to its remarkable characteristics, such as large conveying volume, fast speed, brisk operation, etc.

Powered Roller Conveyor最先出现在Bifa Conveyor。

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Powered roller conveyor design

power roller conveyor draw

Technical Parameters
Roller material SS201/SS304/Galvanized/Coated roller()
Roller diameter 25-89mm
Roller thickness 1.2-4.0mm
Conveyor width W 300-1500mm
Conveyor length L 600–4500mm/module
Speed up to 30m/min
Load capacity standard depending on the diameter and thickness, up to 100kg/m and total load capacity of 400kg/module
Motor brand or type Specifiable
Frame color Specifiable
Frame material Specifiable
Side rail Available

 

What‘s different about Bifa's roller conveyor system?

Bifa’s powered roller conveyor systems​ standard configuration

  • 1. The standard configuration: roller diameter of 50mm, galvanized material, frame 40*100, thickness 3.0mm, and legs 40*40,thickness 1.5mm, which can meet most conveying needs. The motorised roller conveyor designed and manufactured by Bifa is usually a module of 4 meters, and each module has one power (motor), which is called motorized conveyor roller​. 
  • 2. In the design of the chain driven roller conveyor, chains are used in most cases to realize the transmission function. However, there are certain safety hazards in the chain transmission method, such as the clothes, hair, or fingers of the staff may be accidentally involved in it, causing accidents.
    In view of this, the bifa’s conveyor uses highlight yellow baking paint for surface treatment in the power-related parts, such as motors, chains and other key parts. This yellow is very eye-catching, which can visually attract the attention of the staff at the first time, and play a clear warning role, reminding them to be vigilant and careful when approaching these areas, so as to minimize the possibility of safety accidents caused by negligence.
chain driven live roller conveyor

chain driven live roller conveyor

  • 3. When it comes to light load but high-precision conveying, high noise control requirements, and frequent start-stop requirements, Bifa engineers will choose 24vdc powered roller conveyor driven by poly-V belt for customers, through such a design, the rollers in each area can independently control the start and stop, running speed, etc. For example, on an assembly line, when a certain station does not need materials temporarily, the corresponding part of the electric rollers can stop rotating, allowing subsequent materials to accumulate in front of the area; when the station is ready to receive materials, the corresponding electric rollers will start again to push the materials forward. In this way, the material conveying process can be flexibly controlled according to specific production or logistics arrangements, greatly improving the flexibility of material handling and overall operating efficiency, so called motor driven roller, mdr conveyor.
24vdc powered roller conveyor

24vdc powered roller conveyor

  • 4. Bifa’s roller conveyor frame is made of carbon steel paint by default, which is not only rust-resistant and corrosion-resistant, but also has high strength. As a shareholder of the sheet metal processing plant, Bifa enjoys faster delivery of non-standard sheet metal and can control quality from the source of production.
coated roller

coated roller

  • 5. Bifa can also provide customers with overall design based on the actual load/speed/cargo characteristics and other factors according to customer needs. By carefully optimizing the conveying structure to make it more scientific and reasonable, we can significantly improve the overall space utilization efficiency, and then create an efficient conveying system for you and your customers. This optimization measure will strongly support the increase in production throughput and help you seize the initiative in the fierce market competition.
warehouse conveyors​

warehouse conveyors​

  • 6.If your existing conveyor system consists of roller conveyors, but you need to turn. You can consider the following three types of turning conveying systems.
    1. transfer conveyor: pallet roller conveyor​ are often used in combination with chain conveyors or timing belt conveyors to form transfer conveyors with more powerful functions and wider application scenarios.
    2. conveyor turntable
    3. omni conveyor

Motorised Roller Conveyor

Heavy duty roller conveyor systems​ are commonly found in the logistics and warehousing fields, so they are often called warehouse conveyors, including pallet roller conveyors, motor-driven roller conveyors, and roller bed conveyors, which are essential for efficient material handling. These systems utilize driven rollers to smoothly transport goods across various warehouse environments. Ideal for heavy loads, roller conveyor transfers ensure reliable and fast movement, enhancing operational efficiency.

Powered Roller Conveyor System

Power Roller Conveyor​ FAQ

1. Motor power calculation for roller conveyors

The motor power of conveyor machine is an important parameter of the powered roller conveyors. Its calculation method is determined based on factors such as the length of the roller conveyor systems, material weight, belt speed and transmission efficiency. The specific formula is as follows:

P = (L × m × g × v × η) / 367

P is the motor power (unit: kilowatt)

L is the conveyor line length (unit: meter)

m is the material weight (unit: kilogram)

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  • Switzerland: Interroll
    As the world’s leading manufacturer of roller conveyor systems, Interroll offers a wide range of powered rollers, including electric rollers for different conveying needs. Their products are widely used in industries such as logistics, automation, food and pharmaceuticals.
  • Japan: Daifuku
    Daifuku is a world-renowned Japanese manufacturer of automated logistics systems, providing a variety of power rollers that are widely used in industries such as sorting, distribution centers and automated warehouses.
  • United States: Dorner
    Dorner provides a variety of conveyor systems, including electric rollers, mainly used in industries such as food, automotive, medical equipment and packaging.
  • Germany: MK Aluminum
    MK provides high-quality power rollers and their supporting systems, especially in the fields of automation and industrial manufacturing.
  • Italy: Rulmeca
    Rulmeca is a world-renowned manufacturer of power rollers and roller conveyor systems. Its products are widely used in logistics, mining, packaging and other industries.

First of all, we need to understand what are powered roller conveyors and accumulation roller conveyors?
Powered roller conveyor: a conveyor that relies on a power device (such as a motor, etc.) to drive the roller to rotate, thereby realizing the function of conveying goods or materials. It drives the items placed on it to move along the set conveying route through the rolling of the roller. It can be used in various industrial production, logistics warehousing and other scenarios to convey items of different weights and sizes. The power transmission methods are diverse, and the common ones are chain drive and belt drive.
MDR (Motor Driven Roller, accumulation roller conveyor): It is also a type of roller conveyor, but it has an accumulation function. This means that during the conveying process, when encountering certain specific situations, such as temporary stagnation of items in front, the need for sorting operations or meeting certain process requirements, the items behind can be piled up and stopped in an orderly manner on the conveyor line without colliding with each other or causing conveying chaos. When conditions permit, they can continue to be conveyed forward. Usually, its control system is relatively more complex and sophisticated, and has good adaptability to automated production, precise logistics distribution, etc.

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Powered Roller Conveyor最先出现在Bifa Conveyor。

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