Printing industry – Bifa Conveyor https://www.bifaconveyor.com one of the leading conveyor manufacturers Thu, 17 Apr 2025 07:35:32 +0000 en-US hourly 1 https://wordpress.org/?v=6.8.1 https://www.bifaconveyor.com/wp-content/uploads/2024/12/cropped-jpg800-32x32.webp Printing industry – Bifa Conveyor https://www.bifaconveyor.com 32 32 Accumulation Conveyor​ https://www.bifaconveyor.com/product/accumulation-conveyor/ Thu, 20 Mar 2025 09:13:13 +0000 https://www.bifaconveyor.com/?post_type=product&p=10260 Accumulation conveyor​ is a type of conveyor system designed to temporarily hold or buffer products during transportation, allowing for smooth material flow in production, packaging, and distribution processes. They are commonly used in industries where product accumulation is necessary to manage varying speeds, prevent collisions, or facilitate sorting and merging operations.

Turning Radius：R<2m(6.5‘)
Width: up to 1.5m(59”)
Speed: up to 40m(131.2′)/min

Accumulation Conveyor​最先出现在Bifa Conveyor。

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accumulation conveyor design​

Accumulation Conveyor Drawing

Technical Parameters
Conveyor Angle 45° / 60°/ 90° / 180°
Conveyor Inner radius 150 to 1500 mm(5.9”-59”)
Drive Location underneath
Speed up to 40m(131.2′)/min
Standard Distributed Load up to 30 kg(66.1lbs)/m
knife Edge Design Available
Transmission Medium PVC Belt/ PU Belt/ PP Belt/ POM Belt / Metal Belt

What makes bifa's accumulation conveyor systems​ stand out?

Bifa’s curved conveyor system standard configuration

  • T3.0 belts, T1.2 belt pallets, T1.5 outriggers,T2.0 carbon steel frame.This configuration makes the bifa’s conveyor service life longer. 
  • The whole piece of T1.5 galvanized sheet is used as the load-bearing pallet of the curved conveyor, providing a guarantee for conveying heavy items.

  • The 180 degree belt conveyor can be used in combination with two horizontal belt conveyors to form a circular production line. Inspection table is added next to it to facilitate manual inspection or repair of products.


assembly line
  • Other types of curve conveyors we can provide

1. flexible chain conveyor


180 plastic conveyor

2. curved chain conveyor

accumulating conveyors​

The curved conveyor belt, also known as the turning belt conveyor, corner conveyor​, is a type of belt conveyor that performs turning processing during the transportation process according to the customer’s transportation needs. The curved belt conveyor is one of the solutions for handling the docking and turning of two belt conveyors in different directions. The angles of the curved belt conveyor include 45 degree curve conveyor, 90 degree curve conveyorand, 180 degree curve conveyor or other angles, and the transmission speed can be up to 15 meters per minute. If your products are small and you need to consider the connection between the curve conveyor and other conveyors, we also have many solutions.

accumulating conveyor systems​ Manufacturers video

accumulation conveyors​

yes, bifa is a conveyor manufacturer. We optimize, design and manufacture different kinds of conveyors.

Dorner Manufacturing Corporation (USA)
Dorner is a well-known conveyor manufacturer, providing a variety of types of curved conveyors, including modular plastic chain conveyors, belt conveyors, etc., which are widely used in the food, packaging and logistics industries.

Interroll (Switzerland)
Interroll is a leading global supplier of conveying technology, providing a series of curved roller conveyors and automation system solutions, which are widely used in logistics, warehousing and manufacturing industries.

FlexLink (Sweden)
FlexLink focuses on the field of industrial automation and provides flexible curved conveyor systems, which are widely used in the electronics, automotive, food and packaging industries.

MK Aluminum (Germany)
MK’s aluminum curved conveyors are known for their modular design and high customization, which are suitable for the transportation needs of various industries, including medical, electronics and automotive manufacturing.

Siemens (Germany)
Siemens has strong technical support in the fields of automation and industry, and provides curved conveyor solutions based on intelligent control systems, which are widely used in complex logistics and production environments.

Bosch Rexroth (Germany)
Bosch Rexroth provides a variety of industrial drive and control technologies. Its curved conveyor products have a place in the field of precision production and automation, especially in manufacturing and assembly lines.

Conveyor Systems Ltd (UK)
The company provides a variety of curved conveyors, which are widely used in industries such as food processing, retail logistics and automated warehousing, and is committed to providing customized solutions.

Intralox (USA)
Intralox provides modular plastic conveyor belt solutions. Its curved conveyors are known for their durability and efficiency and are widely used in the food, beverage and packaging industries.

Bifa(CN)

Bifa focuses on the field of industrial automation and provides flexible curve conveyor systems. As a professional conveyor supplier, bifa follows the trend and designs and produces conveyor systems that are compatible with robots.

The conveyors provided by Bifa are not charged per meter. Our engineers provide corresponding configurations based on specific needs in order to provide a more accurate quotation.

yes,We provide a large number of belt types of different materials to choose from. When you need to transport food, we will recommend PU belts and stainless steel frame belt conveyors for you.

width of the curve conveyor = maximum product size + 150mm

According to the characteristics of the product, turning angle, conveying speed and aseemly line layout, lifting and transferring, timing belt pop up, omnidirectional  conveyor… these can all be used to deal with product turning problems. According to different product conveying, we can provide different adaptation solutions to reduce downtime and optimize operation and procurement costs for you.

Accumulation Conveyor​最先出现在Bifa Conveyor。

]]> Inspection Table for assembly line https://www.bifaconveyor.com/product/inspection-table-for-assembly-line/ Tue, 18 Mar 2025 07:16:51 +0000 https://www.bifaconveyor.com/?post_type=product&p=9108 Inspection Table for assembly line is an efficient production method in industrial production. It breaks down the entire production process into a series of simple tasks, which are completed by different workstations. Each workstation focuses on a specific task, thereby improving production efficiency and output. The assembly line is usually composed of a conveying system, accompanying fixtures, online special machines and testing equipment, etc., which can meet the assembly requirements of multiple varieties of products.

Inspection Table for assembly line最先出现在Bifa Conveyor。

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Light Inspection Table Design

Inspection table drawing
Technical Parameters
Workbench L up to 2000mm(6.5′)
Workbench W 200-2000mm(7.8-78.7”)
Workbench H up to 2000mm(6.5′)
Workbench Support Material Stainless steel / Aluminum
Workbench Surface Material Rubber+Density board / Stainless steel
Load Per Meter 80KG
Conveyor System Belt conveyor / Chain conveyor / Roller conevyor Available
Other accessories socket / drawer/ led light / fan / windpipe /storage table/ pegboard /switch/signboard
Layout Style According to needs

What Makes Bifa's Quality Inspection Table Stand Out?

The electric roller conveyor is composed of an electric roller also called DRUM,automated rollers.Is the core component of the conveyor, which integrates the motor, reduction device, etc. inside the roller, with a compact structure. Conveyor belt, tensioning device.
As a mdr conveyor manufacturer, we have successfully provided customers with packaging mdr conveyor(motorized roller conveyor),mdr belt conveyor,automotion mdr conveyor. Of course, we are also happy to provide you or your customers with related parts, such as mdr conveyor belt, mdr roller(motorized rollers), etc….

From the perspective of dc mdr conveyor cost per foot, compared with the powered roller conveyor, under the same conveying requirements (load, speed, material), the cost is almost the same. So in terms of cost, the two are on par, but in terms of saving space, the motorised roller conveyor(mdr conveyor) is better, thanks to the compact structure of its DRUM.

Factory Workbench​ Video

Features & Benefits Of Inspection Tables

>> Compact structure: Small conveyors are compact in design and take up little space, making them suitable for small work areas.

 >> Lightweight: Mini conveyor belt often made of lightweight materials, easy to move and reconfigure.

 >> Precise control: Small conveyor belt can provide high-precision material conveying and positioning, suitable for applications that require precise operation.

>> Diversification: Bifa as a conveyor manufacturer, we can not only provide you with belt conveyor, but also design small roller conveyors, small chain conveyors, etc., to meet different material and process requirements.

>> Easy to integrate: Due to its compact design, it is easy to integrate into existing production lines or equipment, improving the flexibility and efficiency of production lines.

>> Space saving: portable(mini) conveyor belt take up little space and are suitable for material transportation in limited spaces, especially in laboratories, factories and R&D environments.

 >> Flexible configuration:Mini mover conveyor design allows small conveyors to be quickly configured and rearranged as needed to meet the needs of different production tasks. 

>> Versatility: It is suitable for a variety of industries and applications, including electronic manufacturing, food processing, pharmaceutical production, packaging and logistics, etc., with wide applicability.

>> Reduced energy consumption: Due to their compact and efficient design, small conveyors generally consume less energy than large conveyors, thereby reducing operating costs.

Inspection Table for assembly line最先出现在Bifa Conveyor。

]]> Printing industry - Bifa Conveyor nonadult Vacuum Conveyor https://www.bifaconveyor.com/product/vacuum-conveyor/ Thu, 27 Feb 2025 06:01:40 +0000 https://www.bifaconveyor.com/?post_type=product&p=9887 Vacuum conveyor fixes the material through vacuum adsorption force, and uses the driving device to drive the conveyor belt to move, so as to achieve stable material transportation. Its core lies in the cooperation of vacuum adsorption and breathable conveyor belt, which ensures that the material remains stable during the transportation process, and is suitable for the transportation of high-precision and fragile materials.

  • Length: up to 10m(32.8')
  • Width: 200-1000mm(0.78’‘)
  • Speed: up to 60m(196.8′)/min

Vacuum Conveyor最先出现在Bifa Conveyor。

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Vacuum Conveyor Design

Vacuum Conveyor Drawing
Technical Parameters
Conveyor length up to 30m(98.5′)
Conveyor width up to 3m(118.1”)
Voltage 24v-480V
Drive location customizable
Speed up to 60m(196.8′)/min
Standard distributed load up to 15kg(33lbs)/m²

What makes Bifa's vacuum conveyor belt​ stand out?​

  • 1. Engineers optimize the design according to actual needs
    Based on the specific needs of customers, Bifa engineers will use cleated belt for conveyor vacuum system​ to improve the processing efficiency of bulk materials and ensure that the materials are stable and do not slip during the conveying process.
    vacuumconveyor belt design

    vacuumconveyor belt design

  • 2. Accurately match the belt size and perforation density
    Based on the size and characteristics of the conveyed material, engineers will recommend the appropriate belt width and perforation density to ensure that the material can be adsorbed on the belt to the maximum extent, achieving efficient and stable conveying.
    conveyor vacuum​

    conveyor vacuum​

  • 3. The perforation design of the load-bearing plate takes into account both the adsorption effect and the load-bearing capacity
    In order to achieve the best adsorption effect, the engineer also perforated the load-bearing plate under the perforated belt. Bifa’s unique design is to punch holes on the load-bearing plate that correspond to the belt holes but have a larger aperture, which not only ensures the strength of the load-bearing plate, but also maximizes the vacuum adsorption effect.
    conveyor belt vacuum​ design

    conveyor belt vacuum​ design

  • 4. Anti-deviation design to ensure operational stability
    In response to the belt deviation problem, engineers designed grooves on the conveyor load-bearing plate and added guide strips on the back of the belt. The guide strips and grooves work together to effectively reduce the possibility of belt deviation and ensure the stability of the conveying process. For more technical details, please refer to How to track a conveyor belt?.
  • 5. Transparent visual design for food-grade working environment
    In response to the needs of the food industry, engineers equipped the conveyor with a transparent acrylic flap. The flap not only prevents foreign objects from falling in, but also serves as a visual window, making it convenient to observe the material conveying status at any time to ensure the hygiene and safety of the production process.
    vacuum conveyor belt system

    vacuum conveyor belt system

  • 6. Blower cover design that emphasizes both noise reduction and safety
    In order to reduce noise and ensure the safety of operators, engineers designed a carbon steel cover for the blower, which is filled with sound insulation sponge. This design not only effectively reduces noise pollution, but also prevents people from contacting rotating parts, improving the safety and service life of the equipment.
Noise insulation cover

Noise insulation cover

Vacuum Conveyors​

The structure of magnetic conveyor belt​ is similar to that of flat belt conveyor. The conventional practice is to replace the active roller or the driven roller with a magnetic pulley to handle ferromagnetic materials (such as metal objects), separate or convey them.

Vacuum Belt Conveyor ​Video

Advantages and disadvantages of vacuum conveyor system​

  • Advantages
    Material stability: The material is fixed by vacuum adsorption force, which is suitable for materials that are easy to slide or need to be precisely positioned. Printing, electronics, food and other industries.
    Wide applicability: Advantages: Suitable for thin, lightweight, fragile or irregularly shaped materials. Various industries, such as packaging, medicine, etc.
    High-precision conveying: Suitable for high-precision conveying and positioning to ensure that the material reaches the destination accurately.
    Adapt to complex operating environments: Materials can be stably conveyed in inclined or vertical environments.
    Easy integrate: high degree of automation vacuum transfer system is easy to integrate into automated production lines to improve production efficiency.
    Protect materials: Reduce friction and damage, suitable for fragile or precision materials.

 

  • Disadvantages
    High energy consumption: The vacuum pump runs continuously and consumes a lot of electricity. Increase operating costs.
    Complex maintenance: The vacuum system and breathable conveyor belt need regular maintenance. Increase maintenance costs and workload.
    High material requirements: The material must have a certain degree of air permeability. Restricts the use of certain materials.

Vacuum Conveyor最先出现在Bifa Conveyor。

]]> Printing industry - Bifa Conveyor nonadult Small Conveyor Belt​ https://www.bifaconveyor.com/product/small-conveyor-belt/ Fri, 17 Jan 2025 07:01:50 +0000 https://www.bifaconveyor.com/?post_type=product&p=9490 Small conveyor belt power part is different from that of the mini belt conveyor. The small belt conveyor is driven by gearmotor, while the mini belt conveyor is driven by electric roller(drum). The minimum effective width of the small belt conveyor is 20mm. If you want to achieve minimum width <20mm, you can choose timing conveyor.

Length: up to 20m(65.6')
Width: min.=20mm(0.78'')
Speed: up to 40m(131.2′)/min

Small Conveyor Belt​最先出现在Bifa Conveyor。

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Small conveyor belt design​

small conveyor drawing
Technical Parameters
Drive mode Chain with motor
Conveyor length L up to 30m(98.5′)
Conveyor width W min. 20mm(0.78’‘)
Speed up to 60m(196.8‘)/min
Drive location Customizable
Standard distributed load up to 50kg/m²
Voltage 24V-418V
Belt material PVC/PU/PVK/Customizable
Frame/Support/Leg material and style Customizable
Side rail Available

What makes Bifa's small conveyor belt system stand out?​

 Bifa’s small conveyor system can also refer to low profile belt conveyor: in short, from the top view of the conveyor, the beam of the conveyor cannot be seen. This design is easy to integrate into large machinery (such as stamping machines, etc.) and saves space.

narrow belt conveyor

narrow belt conveyor

low profile belt conveyor

low profile belt conveyor

 

Belt Conveyor Small​ Definition

Small belt conveyor is a compact mechanical equipment suitable for short-distance or light material transportation, also called narrow belt conveyor, short conveyor belt​. It consists of core components such as conveyor belt, drive device and bracket. It is widely used in industries such as industry, logistics and food processing. It has the characteristics of stable operation, flexibility and easy maintenance. It is suitable for conveying particles, small items and non-sticky materials.

Conveyor belt small Video

Features & benefits of small conveyor

>> Compact structure: Small conveyors are compact in design and take up little space, making them suitable for small work areas.

 >> Lightweight: Mini conveyor belt often made of lightweight materials, easy to move and reconfigure.

 >> Precise control: Small conveyor belt can provide high-precision material conveying and positioning, suitable for applications that require precise operation.

>> Diversification: Bifa as a conveyor manufacturer, we can not only provide you with belt conveyor small, but also design small roller conveyors, small chain conveyors, etc., to meet different material and process requirements.

>> Easy to integrate: Due to its compact design, it is easy to integrate into existing production lines or equipment, improving the flexibility and efficiency of production lines.

>> Space-saving: Short conveyor belts take up little space and are suitable for material transportation in limited spaces, especially in laboratories, factories, and R&D environments.

 >> Flexible configuration:Mini mover conveyor design allows small conveyors to be quickly configured and rearranged as needed to meet the needs of different production tasks. 

>> Versatility: Conveyor belt small is suitable for a variety of industries and applications, including electronic manufacturing, food processing, pharmaceutical production, packaging and logistics, etc., with wide applicability.

>> Reduced energy consumption: belt conveyor small due to their compact and efficient design, small conveyors generally consume less energy than large conveyors, thereby reducing operating costs.

Small Conveyor Belt​最先出现在Bifa Conveyor。

]]> Printing industry - Bifa Conveyor nonadult Bottomless Conveyor for bottle coding print https://www.bifaconveyor.com/product/bottomless-conveyor/ Thu, 13 Jun 2024 08:28:20 +0000 https://www.bifaconveyor.com/?post_type=product&p=5553 The bottomless belt conveyor is mainly used for bottles. The belt holds the bottle from both sides, exposing the bottom, which is convenient for operations on the bottom of the bottle, such as labeling, date coding, etc.

Therefore, it is called bottomless belt conveyor. Due to its unique shape, it is also called a hugger belt conveyor.

Length: up to 5m(16.4′)
Belt Width: up to 100mm(3.9‘’)
Bottle diameter: up to 700mm(27.5‘’)
Speed: up to 30m(98.5′)/min

Bottomless Conveyor for bottle coding print最先出现在Bifa Conveyor。

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Bottomless Conveyors Design

bottom coding conveyor design

Technical Parameters
Conveyor Length up to10m(32′)
Conveyor Width up to 1000mm(39.3”)
Belt Width up to 500mm(19.6”)
Speed up to 60m(196.8′)/min
Drive Location discharge end left/right
Load Capacity up to 15kg/m

Bottomless Conveyor

Bottomless belt conveyor, also known as side belt conveyor,gap transfer conveyor, hugger belt conveyor is a type of conveyor system designed to hold products from the sides rather than supporting them from underneath. This unique design allows for various operations, such as printing, labeling, or inspecting the bottom of the product, to be performed without interruption.Bottomless conveyors are a special type of belt conveyor system used to handle and transfer a variety of materials,such as glass bottle coding,use clamps or tongs to hold objects, ensuring their stability and safety during transfer.

What‘s Different About Bifa's bottomless transfer conveyor​?

Bifa’s side belt conveyor standard configurations 

  • T3.0 Grass pattern anti-slip belts.
  • The width between the two sides is adjustable from 0-1000 mm(39.3‘’), which can be applied to bottles of different sizes, cosmetic bottles, beverage bottles, iron cans, etc….
bottom coding conveyor

bottom coding conveyor

  • The bottomless side belt transfer conveyor can be adjusted up and down, used with a variety of printers, inkjet printers and other machines.
adjustable conveyor

adjustable conveyor

  • Gapping conveyor main design, in addition to clamping the bottle and exposing the bottom of the bottle for labeling, can also be placed above the conveyor to assist in transporting products and ensure that it does not fall over. It is suitable for transporting double-layer or multi-layer stacked products.
gap transfer conveyor
    gap transfer conveyor

Bottomless transfer conveyor for bottle video

Features & Benefits of Side Belt Conveyor for coding

>> Enhanced Access for Operations

Side grip conveyor ’s open-bottom design provides unobstructed access for operations such as labeling, coding, or inspection.

Increases efficiency by allowing simultaneous processing on the top and bottom surfaces.

>> Versatility

Hugger belt conveyor for coding​ suitable for a wide range of product types and sizes.Can be used in various industries, including pharmaceuticals, food and beverage, cosmetics, and packaging.

>> Improved Product Handling

Side gripping belts ensure stable and secure handling of products, reducing the risk of damage.Gentle handling is ideal for delicate products.

>> Integration and Synchronization:

Side grip conveyor​ easily integrated with other machinery and production lines.Synchronization with other equipment for seamless operations and increased throughput.

>> Efficient Use of Space:

Belt edge bottomless conveyor compact design allows for installation in space-constrained environments. Can be used to bridge gaps between different sections of a production line, optimizing space utilization.

>> Ease of Maintenance:

Transfer conveyors’ modular design allows for easy replacement of components and maintenance. Minimal downtime due to straightforward maintenance procedures.

FAQ

The bottomless conveyors is also a type of belt conveyor. Its shape is similar to two small flat belt conveyors standing up and facing each other. Its unique shape makes it have many names, such as bottomless conveyor, side belt conveyor, and bottom coding conveyor,glass bottle coding……

This conveyor is specially designed to print dates or labels on the bottom of various bottles. It can also be placed above the flat belt conveyor to assist the product to prevent it from tilting or falling.

There are three main types of bottomless conveyor for sale:

1.aluminum alloy frame 

2.stainless steel frame 

3.carbon steel painted frame.

They can be customized according to your product directly in terms of width and height adjustment range.

Bottomless conveyor price depends mainly on its main components: motor, bottomless conveyor belts, frame. Bifa engineers will select the appropriate motor power and belt material for your bottle. For wet and food production lines, we recommend stainless steel frames for our customers. For conventional production environments, we recommend European standard aluminum profile frames, which will facilitate your engineers to add other devices to the bottomless side belt transfer conveyor.

Bottomless Conveyor for bottle coding print最先出现在Bifa Conveyor。

]]> Printing industry - Bifa Conveyor nonadult Timing Belt Conveyor Systems https://www.bifaconveyor.com/product/timing-belt-conveyor/ Tue, 20 Feb 2024 07:31:36 +0000 https://www.bifaconveyor.com/?post_type=product&p=3688 Timing belt conveyor also known as toothed belt conveyor, the ability to maintain accurate and synchronized movement, making it ideal for applications requiring precise product positioning and controlled movement.

Length: up to 10m(32')
Width: up to 1000mm(39.9'')
Speed: up to 60m(196.8')/min

Timing Belt Conveyor Systems最先出现在Bifa Conveyor。

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Timing belt conveyor design

timing conveyor drawing

Technical Parameters
Conveyor length up to10m(32′)
Conveyor width up to 1000mm(39.3”)
Belt width up to 500mm(19.6”)
Speed up to 60m(196.8′)/min
Drive location discharge end left / right
Load capacity up to 15kg(33lbs)/m

What‘s different about Bifa's timing belt conveyor?

  • Driven shaft and driving shaft are made of solid aluminum blocks
indexing timing belt conveyor

indexing timing belt conveyor

  • The timing belt can be opened to install workpiece of different sizes to transport irregular shaped products
aluminum timing belt conveyors

aluminum timing belt conveyors

  • The system is suitable for exact conveying,feeding and positioning up to a total load of 100 kg
  • The conveyor system can be perfectly integrated into the roller conveyor system. The timing belt is pop up from under the roller using hydraulic pressure or a starting device, the goods are lifted up, and the conveyor starts running, so that the goods change their original transport direction and achieve the purpose of turning.
pop up timing conveyor

pop up timing conveyor

Timing belt conveyor systems

Also known as toothed belt conveyor, its ability to maintain accurate and synchronized movement, making it ideal for applications requiring precise product positioning and controlled movement.Bifa Conveyor has a strong design team and can replace the belt part of the mini conveyor with conveyor timing belt according to customer needs.More common practices are to add different tooling parts (workpieces) to the timing belt to convey products of different shapes.In recent years, automobile manufacturers and the photovoltaic industry have used this type of conveyor extensively.

Timing belt conveyor systems video

Features of china timing belt conveyor

>>  High Precision: Ensures accurate positioning and movement, crucial for many automated processes.

>>  Reliability: Durable and reliable under continuous operation, minimizing downtime.

>>  Flexibility: Adaptable to a wide range of industries and applications with customizable configurations.

>>  Quiet Operation: Reduces noise pollution in the assembly line workplace, creating a more pleasant working environment.

>>  High-Strength: Constructed from robust materials like polyurethane or rubber reinforced with steel or Kevlar cords, providing excellent durability and longevity.

>>  Exact Positioning: Ideal for applications requiring accurate positioning of products, such as assembly lines, inspection systems, and robotic interfacing.

>> Can be used to transport extra wide items

FAQ

The timing belt material handling conveyor, which consists of a belt body and belt teeth, can be used in conjunction with a synchronous pulley to achieve synchronous movement of the transmission system. Through the cooperation of teeth and tooth grooves, the synchronous belt will not slip during transmission, thereby ensuring the accuracy and stability of the transmission.

The advantages of the timing belt conveyor are: stable transportation, precise positioning, strong adaptability, low noise, long life, etc. At the same time, it can also adjust the speed as needed to meet different conveying distances and process requirements. In addition, the transmission efficiency of the synchronous belt of the conveyor line is high, which can reach more than 90%, which helps save energy and reduce costs.

Sure, we often provide customers with well-known brands such as Sew Motor/oriental motor/Schneider speed regulator/Siemens PLC/Omron photoelectric induction…

Timing belt conveyors price depends on the length and width of a single belt, the number of belt rows in the total conveyor, and the motor power of the conveyor. If there are brand requirements for the conveyor, our quotation will also be different.

Indexing timing belt conveyor cost will depends on size and material of tooling. The customers we have worked with prefer tooling made of POM material, because this type of tooling has certain heat resistance, chemical resistance and dimensional stability, is not easy to deform, and can better carry goods.

Timing Belt Conveyor Systems最先出现在Bifa Conveyor。

]]> Printing industry - Bifa Conveyor nonadult Powered Roller Conveyor https://www.bifaconveyor.com/product/powered-roller-conveyor/ Wed, 01 Nov 2023 05:10:34 +0000 https://www.bifaconveyor.com/?post_type=product&p=3557 Powered roller conveyor also called motorized roller conveyor, more suitable for conveying flat-bottomed items. Its application range can be said to involve various industries, such as military industry, chemical industry, food, building materials, warehouses, medicine and distribution centers. It has been widely used and can achieve a variety of The function of co-flow conveying is attributed to its remarkable characteristics, such as large conveying volume, fast speed, brisk operation, etc.

Powered Roller Conveyor最先出现在Bifa Conveyor。

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Powered roller conveyor design

power roller conveyor draw

Technical Parameters
Roller material SS201/SS304/Galvanized/Coated roller()
Roller diameter 25-89mm
Roller thickness 1.2-4.0mm
Conveyor width W 300-1500mm
Conveyor length L 600–4500mm/module
Speed up to 30m/min
Load capacity standard depending on the diameter and thickness, up to 100kg/m and total load capacity of 400kg/module
Motor brand or type Specifiable
Frame color Specifiable
Frame material Specifiable
Side rail Available

 

What‘s different about Bifa's roller conveyor system?

Bifa’s powered roller conveyor systems​ standard configuration

  • 1. The standard configuration: roller diameter of 50mm, galvanized material, frame 40*100, thickness 3.0mm, and legs 40*40,thickness 1.5mm, which can meet most conveying needs. The motorised roller conveyor designed and manufactured by Bifa is usually a module of 4 meters, and each module has one power (motor), which is called motorized conveyor roller​. 
  • 2. In the design of the chain driven roller conveyor, chains are used in most cases to realize the transmission function. However, there are certain safety hazards in the chain transmission method, such as the clothes, hair, or fingers of the staff may be accidentally involved in it, causing accidents.
    In view of this, the bifa’s conveyor uses highlight yellow baking paint for surface treatment in the power-related parts, such as motors, chains and other key parts. This yellow is very eye-catching, which can visually attract the attention of the staff at the first time, and play a clear warning role, reminding them to be vigilant and careful when approaching these areas, so as to minimize the possibility of safety accidents caused by negligence.
chain driven live roller conveyor

chain driven live roller conveyor

  • 3. When it comes to light load but high-precision conveying, high noise control requirements, and frequent start-stop requirements, Bifa engineers will choose 24vdc powered roller conveyor driven by poly-V belt for customers, through such a design, the rollers in each area can independently control the start and stop, running speed, etc. For example, on an assembly line, when a certain station does not need materials temporarily, the corresponding part of the electric rollers can stop rotating, allowing subsequent materials to accumulate in front of the area; when the station is ready to receive materials, the corresponding electric rollers will start again to push the materials forward. In this way, the material conveying process can be flexibly controlled according to specific production or logistics arrangements, greatly improving the flexibility of material handling and overall operating efficiency, so called motor driven roller, mdr conveyor.
24vdc powered roller conveyor

24vdc powered roller conveyor

  • 4. Bifa’s roller conveyor frame is made of carbon steel paint by default, which is not only rust-resistant and corrosion-resistant, but also has high strength. As a shareholder of the sheet metal processing plant, Bifa enjoys faster delivery of non-standard sheet metal and can control quality from the source of production.
coated roller

coated roller

  • 5. Bifa can also provide customers with overall design based on the actual load/speed/cargo characteristics and other factors according to customer needs. By carefully optimizing the conveying structure to make it more scientific and reasonable, we can significantly improve the overall space utilization efficiency, and then create an efficient conveying system for you and your customers. This optimization measure will strongly support the increase in production throughput and help you seize the initiative in the fierce market competition.
warehouse conveyors​

warehouse conveyors​

  • 6.If your existing conveyor system consists of roller conveyors, but you need to turn. You can consider the following three types of turning conveying systems.
    1. transfer conveyor: pallet roller conveyor​ are often used in combination with chain conveyors or timing belt conveyors to form transfer conveyors with more powerful functions and wider application scenarios.
    2. conveyor turntable
    3. omni conveyor

Motorised Roller Conveyor

Heavy duty roller conveyor systems​ are commonly found in the logistics and warehousing fields, so they are often called warehouse conveyors, including pallet roller conveyors, motor-driven roller conveyors, and roller bed conveyors, which are essential for efficient material handling. These systems utilize driven rollers to smoothly transport goods across various warehouse environments. Ideal for heavy loads, roller conveyor transfers ensure reliable and fast movement, enhancing operational efficiency.

Powered Roller Conveyor System

Power Roller Conveyor​ FAQ

1. Motor power calculation for roller conveyors

The motor power of conveyor machine is an important parameter of the powered roller conveyors. Its calculation method is determined based on factors such as the length of the roller conveyor systems, material weight, belt speed and transmission efficiency. The specific formula is as follows:

P = (L × m × g × v × η) / 367

P is the motor power (unit: kilowatt)

L is the conveyor line length (unit: meter)

m is the material weight (unit: kilogram)

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  • Switzerland: Interroll
    As the world’s leading manufacturer of roller conveyor systems, Interroll offers a wide range of powered rollers, including electric rollers for different conveying needs. Their products are widely used in industries such as logistics, automation, food and pharmaceuticals.
  • Japan: Daifuku
    Daifuku is a world-renowned Japanese manufacturer of automated logistics systems, providing a variety of power rollers that are widely used in industries such as sorting, distribution centers and automated warehouses.
  • United States: Dorner
    Dorner provides a variety of conveyor systems, including electric rollers, mainly used in industries such as food, automotive, medical equipment and packaging.
  • Germany: MK Aluminum
    MK provides high-quality power rollers and their supporting systems, especially in the fields of automation and industrial manufacturing.
  • Italy: Rulmeca
    Rulmeca is a world-renowned manufacturer of power rollers and roller conveyor systems. Its products are widely used in logistics, mining, packaging and other industries.

First of all, we need to understand what are powered roller conveyors and accumulation roller conveyors?
Powered roller conveyor: a conveyor that relies on a power device (such as a motor, etc.) to drive the roller to rotate, thereby realizing the function of conveying goods or materials. It drives the items placed on it to move along the set conveying route through the rolling of the roller. It can be used in various industrial production, logistics warehousing and other scenarios to convey items of different weights and sizes. The power transmission methods are diverse, and the common ones are chain drive and belt drive.
MDR (Motor Driven Roller, accumulation roller conveyor): It is also a type of roller conveyor, but it has an accumulation function. This means that during the conveying process, when encountering certain specific situations, such as temporary stagnation of items in front, the need for sorting operations or meeting certain process requirements, the items behind can be piled up and stopped in an orderly manner on the conveyor line without colliding with each other or causing conveying chaos. When conditions permit, they can continue to be conveyed forward. Usually, its control system is relatively more complex and sophisticated, and has good adaptability to automated production, precise logistics distribution, etc.

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Powered Roller Conveyor最先出现在Bifa Conveyor。

]]> Printing industry - Bifa Conveyor nonadult Mini Conveyor Belt System https://www.bifaconveyor.com/product/mini-conveyor-belt/ Sun, 08 Oct 2023 08:49:37 +0000 https://www.bifaconveyor.com/?post_type=product&p=3344 Mini conveyor belt systems can solve many problems associated with limited space or moving small, delicate parts. So it can called portable conveyor belt  Sometimes the miniature conveyor needs to be built right into the machine or work cell.

In some cases, small delicate parts need to be moved through safely in an already cramped production facility. If the belt width is less than 150mm, you can check small conveyor system

Length: up to 20m(65.6')
Width: min.=150mm(5.91'')
Speed: up to 40m(131.2′)/min

Mini Conveyor Belt System最先出现在Bifa Conveyor。

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Mini Conveyor Belt Design

mini conveyor drawing
Technical Parameters
Drive mode Drum Motor
Length up to 20m(65.6′)
Width up to 1500mm(59”)
Speed up to 120m(393.7′)/min
Drive location Discharge end or infeed end
Standard distributed load up to 50kg(110lbs)/m²
Voltage 24v-480v
Other functions NPN/PNP/RS485

Small Belt Conveyor Design

small conveyor drawing
Technical Parameters
Drive mode Chain with motor
Conveyor length L up to 30m(98.5′)
Conveyor width W min. 20mm(0.78’‘)
Speed up to 60m(196.8‘)/min
Drive location Customizable
Standard distributed load up to 50kg/m²
Voltage 24V-418V
Belt material PVC/PU/PVK/Customizable
Frame/Support/Leg material and style Customizable
Side rail Available

What's different about Bifa's miniature conveyor belt?

Bifa’s small mini belt conveyor has three unique and reasonable design

A: Two-type drive mode 

B: Preventing deviation design

C: Low profile belt conveyor design

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A: Two-type drive mode

DRIVE MODE 1. Drum conveyor system (conveyor belt with dc motor)

drum motor conveyor

drum motor conveyor

Driver card

Driver card

Using DC 24V drum drive, a drive device that integrates the motor, reducer and roller in a closed unit. The drive card is used to start, stop, adjust the speed and other operations. There are two main access methods: PNP/NPN. view Roller Driver Instruction Manual.

DRIVE MODE 2. Motorized conveyor systems

gear motor conveyor

gear motor conveyor

When the conveyor width is less than 200mm, it is not suitable to use an electric roller(drum). You need to use a motor with a chain or timing belt drive.

portable conveyors

portable conveyors

B: Preventing deviation design

Grooved design

Grooved design

Due to the small size of the mini conveyor, you can integrate it into existing equipment or machinery,and it may be used vertically. If the belt is offset, it will be inconvenient to adjust. Therefore, we often make grooves on the rollers and belt bearing pallets, and add guide strips on the back of the belt to the groove to reduce the possibility of belt deviation.

  • Motor position can be customized

Considering that most solutions using mini conveyors belt are space-constrained, we can customize the motor position for customers, usually motor down, motor side-mounted, motor center-mounted, etc

C: Low profile belt conveyor design

low profile belt conveyor distinguishing feature is its lower overall height compared to conventional belt conveyors, i.e. its “low profile”. This design is achieved by using a flat and compact frame structure, smaller diameter rollers, and thin conveyor belts, thereby reducing the overall vertical height of the conveyor.

low profile belt conveyor

low profile belt conveyor

low profile conveyor

low profile conveyor

Portable Belt Conveyor Systems Video

Mini Small Belt Conveyor System

Also known as portable conveyor belt, miniature conveyor,drum motor conveyor(since most mini conveyors prefer to be driven by electric drums).Miniature conveyor system are generally used horizontally. They take up little space and are suitable for conveying materials in limited spaces. If precise positioning is required, a combination of timing(toothed)belts and timing wheels can be used to achieve this goal.Miniature conveyor belt are very suitable for conveying and processing small batches of materials in laboratories and research offices.

Features & Benefits of Small Conveyor Belt

>> Compact structure: Small conveyors are compact in design and take up little space, making them suitable for small work areas.

 >> Lightweight: Mini conveyor belt often made of lightweight materials, easy to move and reconfigure.

 >> Precise control: Small conveyor belt can provide high-precision material conveying and positioning, suitable for applications that require precise operation.

>> Diversification: Bifa as a conveyor manufacturer, we can not only provide you with belt conveyor small, but also design small roller conveyors, small chain conveyors, etc., to meet different material and process requirements.

>> Easy to integrate: Due to its compact design, it is easy to integrate into existing production lines or equipment, improving the flexibility and efficiency of production lines.

>> Space saving: portable(mini) conveyor belt take up little space and are suitable for material transportation in limited spaces, especially in laboratories, factories and R&D environments.

 >> Flexible configuration:Mini mover conveyor design allows small conveyors to be quickly configured and rearranged as needed to meet the needs of different production tasks. 

>> Versatility: Conveyor belt small is suitable for a variety of industries and applications, including electronic manufacturing, food processing, pharmaceutical production, packaging and logistics, etc., with wide applicability.

>> Reduced energy consumption: Due to their compact and efficient design, small conveyors generally consume less energy than large conveyors, thereby reducing operating costs.

FAQ

Small belt conveyors is a kind of portable conveyor belt, different from fixed belt conveyors and are mainly used in chemical, electronic, food processing and other industries. They have the characteristics of small transport volume, low belt speed and stable operation, and are often integrated into large equipment.

Common belt conveyors are generally defined based on their appearance:
1. horizontal belt conveyor
2. incline conveyor
3. cleated conveyor
4. curved belt conveyor

As a well-known automated conveyor systems manufacturer in China, Bifa conveyor have a complete conveyor equipment supply chain, providing customers with a wide range of belt materials and customization options.Contact us to send special conveyor belting requirements.

Mini Conveyor Belt System最先出现在Bifa Conveyor。

]]> Printing industry - Bifa Conveyor nonadult