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This article will introduce the selection and calculation method of the motor of the power roller conveyor, including the calculation formula of motor power for roller conveyors and roller conveyors speed and the matters needing attention in motor selection. Taking a food processing plant as an example, the appropriate motor is selected through calculation to ensure the stable operation of the automated conveyor systems and reduce energy consumption. Finally, it is emphasized that motor selection is an important part of conveyor design and needs to be adjusted and optimized according to specific circumstances.
The motor power of conveyor machine is an important parameter of the powered roller conveyors. Its calculation method is determined based on factors such as the length of the roller conveyor systems, material weight, belt speed and transmission efficiency. The specific formula is as follows:
P = (L × m × g × v × η) / 367
P is the motor power (unit: kilowatt)
L is the conveyor line length (unit: meter)
m is the material weight (unit: kilogram)
g is the acceleration of gravity (unit: meter/second²)
v is the belt speed (unit: meter/second)
η is the transmission efficiency
The motor speed of heavy duty roller conveyor also needs to be calculated based on the actual situation of the conveyor machine. Generally speaking, the higher the conveyers belt speed, the higher the required motor speed. The motor speed calculation formula is as follows:
n = v / π × d
n is the motor speed (unit: revolutions per minute)
v is the belt speed (unit: meters per second)
d is the roller diameter (unit: meters)
3. Calculation Example
Take a food processing plant as an example. The plant needs motorized conveyor with a length of 50 meters, a belt speed of 1 meter per second, and a material weight of 20 kilograms per meter. Based on these parameters, we can perform motor selection calculations.
According to formula 1, we can calculate the motor power of conveyors as: P = (50 × 20 × 9.8 × 1 × 0.9) / 367 = 24 kilowatts.
According to formula 2, we can calculate the motor speed of conveyors as: n = 1 / (3.14 × 0.2) = 16 rpm.
Combining the above calculation results and precautions, we can choose a motor with a power of 25 kilowatts and a speed of 16 rpm to ensure the stable operation of the roller conveyor systems and reduce energy consumption.
In summary, motor selection calculation is an important part of the design of power roller conveyors. Through reasonable calculation and selection of suitable motors, the stable operation of the converor can be ensured, production efficiency can be improved, and energy consumption and operating costs can be reduced. In practical applications, corresponding adjustments and optimizations need to be made according to the specific situation to meet the needs of different production scenarios.
4. Consider backup power
It is usually recommended to leave a 10%-20% margin on the calculated power to ensure that the conveyor can still operate normally when the load fluctuates.
Irregularly shaped: If the product is irregularly shaped, it may get stuck between the rollers or deviate from the conveyor path, leading to unstable transport or damage.
with overly smooth surfaces or special textures: If the product surface is too smooth, it may slip on the rollers and not be transported smoothly. Products with special textures (such as soft or easily deformable materials) may also have poor contact with the rollers, making transport difficult.
Fragile or delicate products: Roller conveyors system may generate vibrations or impacts during transport, which could damage fragile products.
Very lightweight products: Lightweight products may not be effectively transported by roller conveyors, as the rollers might not make sufficient contact with the product, causing it to get stuck or stop moving during transport.
Products that are too small: If the product is smaller than the gap between the rollers, it may get stuck between them or fall through, preventing smooth transport.
Sticky or bulk materials: Roller conveyors are not suitable for transporting sticky materials or bulk materials such as powders, granules, etc. These products may adhere to the rollers, reducing conveyor efficiency and even causing equipment damage.
For these types of products, other types of conveyors, such as belt conveyors, ناقلات السلسلة, or OEM conveyors, might be more appropriate.
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