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vacuum conveyor

vacuum conveyors

Vacuum Conveyor

Vacuum conveyor fixes the material through vacuum adsorption force, and uses the driving device to drive the conveyor belt to move, so as to achieve stable material transportation. Its core lies in the cooperation of vacuum adsorption and breathable conveyor belt, which ensures that the material remains stable during the transportation process, and is suitable for the transportation of high-precision and fragile materials.

Length: up to 10m(32.8′)
Width: 200-1000mm(0.78’‘)
Speed: up to 60m(196.8′)/min

Category: Belt Conveyor Tags: Automotive industry, Electronics industry, Food industry, Packaging industry, Pharmaceutical industry, Printing industry

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Description

Vacuum Conveyor Design

Technical Parameters
Conveyor length	up to 30m(98.5′)
Conveyor width	up to 3m(118.1”)
Voltage	24v-480V
Drive location	customizable
Speed	up to 60m(196.8′)/min
Standard distributed load	up to 15kg(33lbs)/m²

What makes Bifa's vacuum conveyor belt stand out?

1. Engineers optimize the design according to actual needs
Based on the specific needs of customers, Bifa engineers will use cleated belt for conveyor vacuum system to improve the processing efficiency of bulk materials and ensure that the materials are stable and do not slip during the conveying process.
vacuumconveyor belt design
2. Accurately match the belt size and perforation density
Based on the size and characteristics of the conveyed material, engineers will recommend the appropriate belt width and perforation density to ensure that the material can be adsorbed on the belt to the maximum extent, achieving efficient and stable conveying.
conveyor vacuum
3. The perforation design of the load-bearing plate takes into account both the adsorption effect and the load-bearing capacity
In order to achieve the best adsorption effect, the engineer also perforated the load-bearing plate under the perforated belt. Bifa’s unique design is to punch holes on the load-bearing plate that correspond to the belt holes but have a larger aperture, which not only ensures the strength of the load-bearing plate, but also maximizes the vacuum adsorption effect.
conveyor belt vacuum design
4. Anti-deviation design to ensure operational stability
In response to the belt deviation problem, engineers designed grooves on the conveyor load-bearing plate and added guide strips on the back of the belt. The guide strips and grooves work together to effectively reduce the possibility of belt deviation and ensure the stability of the conveying process. For more technical details, please refer to How to track a conveyor belt?.
5. Transparent visual design for food-grade working environment
In response to the needs of the food industry, engineers equipped the conveyor with a transparent acrylic flap. The flap not only prevents foreign objects from falling in, but also serves as a visual window, making it convenient to observe the material conveying status at any time to ensure the hygiene and safety of the production process.
vacuum conveyor belt system
6. Blower cover design that emphasizes both noise reduction and safety
In order to reduce noise and ensure the safety of operators, engineers designed a carbon steel cover for the blower, which is filled with sound insulation sponge. This design not only effectively reduces noise pollution, but also prevents people from contacting rotating parts, improving the safety and service life of the equipment.

Noise insulation cover

Noise insulation cover

Vacuum Conveyors

The structure of magnetic conveyor belt is similar to that of flat belt conveyor. The conventional practice is to replace the active roller or the driven roller with a magnetic pulley to handle ferromagnetic materials (such as metal objects), separate or convey them.

Vacuum Belt Conveyor Video

Advantages and disadvantages of vacuum conveyor system

Advantages
Material stability: The material is fixed by vacuum adsorption force, which is suitable for materials that are easy to slide or need to be precisely positioned. Printing, electronics, food and other industries.
Wide applicability: Advantages: Suitable for thin, lightweight, fragile or irregularly shaped materials. Various industries, such as packaging, medicine, etc.
High-precision conveying: Suitable for high-precision conveying and positioning to ensure that the material reaches the destination accurately.
Adapt to complex operating environments: Materials can be stably conveyed in inclined or vertical environments.
Easy integrate: high degree of automation vacuum transfer system is easy to integrate into automated production lines to improve production efficiency.
Protect materials: Reduce friction and damage, suitable for fragile or precision materials.

Disadvantages
High energy consumption: The vacuum pump runs continuously and consumes a lot of electricity. Increase operating costs.
Complex maintenance: The vacuum system and breathable conveyor belt need regular maintenance. Increase maintenance costs and workload.
High material requirements: The material must have a certain degree of air permeability. Restricts the use of certain materials.

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